Wheel drive cart for an item transporting and sorting system

{
  "publication_number": "US10549767B2",
  "country": "US",
  "kind": "B2",
  "title": "Wheel drive cart for an item transporting and sorting system",
  "abstract": "A wheel drive cart for a transporting and/or sorting system configured to tow a plurality of loading carts movable along a closed path, constituted by a first and a second rail parallel to each other, between a loading and unloading stations. The cart includes a pair of direct drive wheels without reducers, with each wheel including an electric motor having a stator, integral with a bracket hinged to a frame of the cart, and a rotor, a peripheral outward facing portion of which forms a cylindrical surface of the wheel designed to roll on a resting surface of a respective rail.",
  "claims": [
    "1. A wheel drive cart for a transporting and/or sorting system configured to tow a plurality of loading carts movable along a closed path constituted by a first rail and a second rail parallel to each other, said transporting and/or sorting system comprising at least one item feeding station arranged along said path and configured to load items on said carts and at least one unloading station arranged along said path and configured to receive items coming from said carts; said wheel drive cart comprising: a supporting frame provided with a first wheel and a second wheel arranged on opposite sides of the frame and that are to rest on respective first and second resting surfaces of the first rail and the second rail facing upwards in use; and at least one first contrast device carried by the frame and that is to abut on a first inner side of the first rail and a second contrast device carried by the frame and that is to abut on a second inner side of said second rail facing the first inner side, the first and the second contrast devices maintain the wheel drive cart positioned between the first rail and the second rail during movement of the wheel drive cart along the first and second rails, wherein the first wheel and the second wheel are carried by supporting brackets, angularly movable with respect to said frame about a respective first/second axis parallel to each other, each of the first wheel and the second wheel is a direct drive wheel free from reducers and comprises an electric motor having a stator integral with a respective one of said brackets and a rotor, a peripheral outward facing portion of which forms a cylindrical surface of the first or second wheel that is to roll on the first and the second resting surfaces, respectively, said first contrast device being connected to the first wheel in order to obtain angular adjustment of a position of the first wheel about the respective first axis according to a curvature of said first rail along said path, and said second contrast device being connected to the second wheel in order to obtain angular adjustment of a position of the second wheel about the respective second axis according to a curvature of said second rail along said path.",
    "2. The wheel drive cart according to claim 1, wherein at least one of said first contrast device and said second contrast device comprises a first contrast wheel and a second contrast wheel carried in an angularly free manner by respective first/second supports having first end portions hinged to a common portion of said frame to obtain rotation of the first/second supports about a third axis parallel to the first/second axis; said at least one of said first contrast device and said second contrast device further comprising first and second drive elements interposed between second free end portions of the first/second supports and said bracket and configured to apply an elastic force that ensures pressure of a rolling portion of each contrast wheel on said first/second inner side of said first/second rail, respectively.",
    "3. The wheel drive cart according to claim 2, wherein at least one of said brackets is C-shaped and comprises a pair of flat end walls that are parallel to each other, perpendicular to the first/second axis and interconnected by an intermediate flat wall transversal to said flat end walls and supporting the stator of said first or second wheel; a wall of the at least one of said brackets facing towards the first and second rails is provided with a pair of appendages, each of which has an end portion hinged to an end portion of a respective one of the first and second contrast devices.",
    "4. The wheel drive cart according to claim 2, wherein each of the first/second supports comprises a pair of substantially rectilinear arms parallel to each other and having first free ends interconnected to each other and provided with holes arranged side-by-side coaxial to the third axis and engaged by a rod that extends downwards from the frame; the rod is provided with a retention structure to keep the first/second supports constrained to the frame whilst allowing rotation about the third axis; said substantially rectilinear arms having second ends facing each other and supporting a shaft that allows free rotation of a respective one of the first and second contrast wheels, which freely rotates about an axis thereof parallel to the third axis.",
    "5. The wheel drive cart according to claim 4, wherein a C-shaped element is provided that extends from the interconnected first free ends of the two substantially rectilinear arms and follows an outer profile of said respective one of the first and second contrast wheels; the C-shaped element has an end portion to which a portion of a respective one of the first and second drive elements is hinged.",
    "6. The wheel drive cart according to claim 1, wherein each first wheel and second wheel comprises an annular body mounted in a removable manner on the rotor and delimited by a cylindrical lateral surface that is to roll on the first and second resting surfaces, respectively.",
    "7. The wheel drive cart according to claim 6, wherein said annular body is covered by a layer of material that forms an elastic tread.",
    "8. The wheel drive cart according to claim 7, wherein the material is rubber.",
    "9. The wheel drive cart according to claim 1, wherein said stator comprises a first cup-shaped body carried by a respective one of said brackets and wholly housing a toroidal structure supporting windings of the stator; said rotor comprises a second cup-shaped body angularly movable with respect to the first cup-shaped body about a wheel rotation axis; the second cup-shaped body comprises a flat circular wall perpendicular to the wheel rotation axis and a tubular cylindrical part that carries a plurality of permanent magnets on an inner face thereof, which are angularly and evenly spaced apart and face the toroidal structure.",
    "10. The wheel drive cart according to claim 9, wherein the first cup-shaped body comprises a flat circular wall, which is stably fixed to a respective one of the brackets, and a tubular wall, which is coaxial to the wheel rotation axis of the first or second wheel.",
    "11. A wheel drive cart for a transporting and/or sorting system configured to tow a plurality of loading carts movable along a closed path constituted by a first rail and a second rail parallel to each other, said transporting and/or sorting system comprising at least one item feeding station arranged along said path and configured to load items on said carts and at least one unloading station arranged along said path and configured to receive items coming from said carts; said wheel drive cart comprising: a supporting frame provided with a first wheel and a second wheel arranged on opposite sides of the frame and that are to rest on respective first and second resting surfaces of the first rail and the second rail facing upwards in use; and at least one first contrast device carried by the frame and that is to abut on a first inner side of the first rail and a second contrast device carried by the frame and that is to abut on a second inner side of said second rail facing the first inner side, the first and the second contrast devices maintain the wheel drive cart positioned between the first rail and the second rail during movement of the wheel drive cart along the first and second rails, wherein the first wheel and the second wheel are carried by supporting brackets, angularly movable with respect to said frame about a respective first/second axis parallel to each other, each of the first wheel and the second wheel is a direct drive wheel free from reducers and comprises an electric motor having a stator integral with a respective one of said brackets and a rotor, a peripheral outward facing portion of which forms a cylindrical surface of the first or second wheel that is to roll on the first and the second resting surfaces, respectively, said first contrast device being connected to the first wheel in order to obtain angular adjustment of a position of the first wheel about the respective first axis according to a curvature of said first rail along said path, said second contrast device being connected to the second wheel in order to obtain angular adjustment of a position of the second wheel about the respective second axis according to a curvature of said second rail along said path, at least one of said first contrast device and said second contrast device comprises a first contrast wheel and a second contrast wheel carried in an angularly free manner by respective first/second supports having first end portions hinged to a common portion of said frame to obtain rotation of the first/second supports about a third axis parallel to the first/second axis, said at least one of said first contrast device and said second contrast device further comprising first and second drive elements interposed between second free end portions of the first/second supports and said bracket and configured to apply an elastic force that ensures pressure of a rolling portion of each contrast wheel on said first/second inner side of said first/second rail, respectively, and each of the first and second drive elements comprises a telescopic tie rod having an axially symmetrical casing and a rod that is axially movable with respect to said axially symmetrical casing.",
    "12. A wheel drive cart for a transporting and/or sorting system configured to tow a plurality of loading carts movable along a closed path constituted by a first rail and a second rail parallel to each other, said transporting and/or sorting system comprising at least one item feeding station arranged along said path and configured to load items on said carts and at least one unloading station arranged along said path and configured to receive items coming from said carts; said wheel drive cart comprising: a supporting frame provided with a first wheel and a second wheel arranged on opposite sides of the frame and that are to rest on respective first and second resting surfaces of the first rail and the second rail facing upwards in use; and at least one first contrast device carried by the frame and that is to abut on a first inner side of the first rail and a second contrast device carried by the frame and that is to abut on a second inner side of said second rail facing the first inner side, the first and the second contrast devices maintain the wheel drive cart positioned between the first rail and the second rail during movement of the wheel drive cart along the first and second rails, wherein the first wheel and the second wheel are carried by supporting brackets, angularly movable with respect to said frame about a respective first/second axis parallel to each other, each of the first wheel and the second wheel is a direct drive wheel free from reducers and comprises an electric motor having a stator integral with a respective one of said brackets and a rotor, a peripheral outward facing portion of which forms a cylindrical surface of the first or second wheel that is to roll on the first and the second resting surfaces, respectively, said first contrast device being connected to the first wheel in order to obtain angular adjustment of a position of the first wheel about the respective first axis according to a curvature of said first rail along said path, said second contrast device being connected to the second wheel in order to obtain angular adjustment of a position of the second wheel about the respective second axis according to a curvature of said second rail along said path, and said frame has a T-shaped structure and comprises a crossmember that carries on its opposite free ends the first and the second wheels and a longitudinal member, which extends from a central portion of the crossmember perpendicularly to the crossmember; a free end portion of the longitudinal member being provided with a joint to couple two adjacent carts.",
    "13. The wheel drive cart according to claim 12, wherein first and second plates are provided connectable to respective free head ends of said crossmember; each of the brackets being carried by a respective one of said first and second plates in an angularly movable manner about said first/second axis."
  ],
  "description_excerpt": "The present invention relates to a wheel drive cart for an item transporting and sorting system.\n\nThere are known item sorting systems where a wheel drive cart is configured to tow a plurality of loading carts along a closed path defined by a pair of rails where at least one item feeding station arranged along the rails is configured to load items onto the carts and at least one unloading station arranged along the rails is configured to receive items unloaded from the carts.\n\nFor example, each cart can support a powered belt or a tray that can be inclined with respect to a rotation axis. In the first case, the item placed on the powered belt is actively discharged sideways at the unloading station, while in the case of using a tray this can be opportunely tilted in the unloading step so that the item resting on the tray falls by gravity.\n\nNon-limitative examples of transportable/sortable items are:\n\nThe wheel drive cart typically comprises a supporting frame provided with a first and a second idler wheel arranged on opposite sides of the frame and adapted to rest on respective first and second resting surfaces of the first and second rail, which face upwards in use. The wheel drive cart further comprises at least one first contrast idler wheel carried by the frame and adapted to abut on a first inner side of the first rail facing a second inner side of the second rail on which a second contrast wheel abuts in order to keep the wheel drive cart positioned between the first and the second rail during movement of the wheel drive cart along the rails.",
  "cpc": [
    "B61F 5/38",
    "B61B 13/00",
    "B61C 3/00",
    "B61F 3/12",
    "B65G 35/00",
    "B65G 35/06"
  ],
  "ipc": [
    "B61C 3/00",
    "B61F 3/12",
    "B61F 5/38",
    "B65G 35/06"
  ],
  "assignees": [
    "Leonardo SpA"
  ],
  "inventors": [
    "Carlo Luigi Parodi",
    "Riccardo CERUTTI",
    "Alessandro DEL VACCHIO"
  ],
  "filing_date": "2015-09-18",
  "publication_date": "2020-02-04",
  "grant_date": "2020-02-04",
  "priority_date": "2014-09-19",
  "application_number": "US-201515512205-A",
  "family_id": "52130703",
  "cited_by_count": 1,
  "citations": [
    "US6182576B1",
    "US20050167241A1",
    "WO2008094033A1",
    "US20100059333A1",
    "EP2218661A1",
    "US20120012438A1",
    "US20140014468A1",
    "US20170029215A1"
  ]
}