Thermal treatment furnace

{
  "publication_number": "US10900098B2",
  "country": "US",
  "kind": "B2",
  "title": "Thermal treatment furnace",
  "abstract": "A thermal treatment furnace includes a thermal treatment chamber in which a thin metal sheet is continuously conveyed horizontally while being floated by air, in which the thermal treatment chamber includes a plurality of air injection nozzles and a plurality of mist spray nozzles that are arranged along a pass line of the thin metal sheet in the thermal treatment chamber, on a lower side and an upper side of the pass line and so as to be orthogonal to the pass line in a side view.",
  "claims": [
    "1. A thermal treatment furnace for performing a thermal treatment on a thin metal sheet while continuously conveying the thin metal sheet through a heating chamber, a thermal treatment chamber, and a cooling chamber while floating the thin metal sheet, wherein at least the thermal treatment chamber comprises a plurality of air injection nozzles and a plurality of mist spray nozzles, or the plurality of air injection nozzles and a plurality of water droplet injection nozzles, wherein the plurality of air injection nozzles and the plurality of mist spray nozzles, or the plurality of air injection nozzles and the plurality of water droplet injection nozzles are arranged along a pass line of the thin metal sheet in the thermal treatment chamber, on a lower side and an upper side of the pass line and so as to be orthogonal or oblique to the pass line in a side view, wherein the mist spray nozzles or the water droplet injection nozzles are arranged to be adjacent to each of the air injection nozzles and in parallel with each other, and wherein the mist spray nozzles or the water droplet injection nozzles are configured such that at least a tip portion of the mist spray nozzles or a tip portion of the water droplet injection nozzles is inclined toward the adjacent air injection nozzle.",
    "2. The thermal treatment furnace according to claim 1, wherein groups of the plurality of air injection nozzles and the plurality of mist spray nozzles or groups of the plurality of air injection nozzles and the plurality of water droplet injection nozzles are alternately arranged on the lower side and the upper side of the pass line along the pass line.",
    "3. The thermal treatment furnace according to claim 1, further comprising a roller supporting the thin metal sheet from the lower side on the lower side of the pass line on at least one of a vicinity of a boundary between the heating chamber and the thermal treatment chamber and a vicinity of a boundary between the thermal treatment chamber and the cooling chamber.",
    "4. The thermal treatment furnace according to claim 1, wherein a distance between the air injection nozzles and the mist spray nozzles or a distance between the air injection nozzles and the water droplet injection nozzles is the same as or smaller than an outer diameter of one of the air injection nozzles, the mist spray nozzles, and the water droplet injection nozzles.",
    "5. The thermal treatment furnace according to claim 1, wherein the thermal treatment chamber further comprises an upper duct, a lower duct, a plurality of projection portions arranged alternately along a longitudinal direction the upper and lower ducts, and air pads provided on the projection portions of the upper and lower ducts.",
    "6. The thermal treatment furnace according to claim 3, wherein the roller is provided on: the vicinity of the boundary between the heating chamber and the thermal treatment chamber, and the vicinity of the boundary between the thermal treatment chamber and the cooling chamber.",
    "7. The thermal treatment furnace according to claim 1, wherein the thermal treatment chamber comprises the plurality of mist spray nozzles.",
    "8. The thermal treatment furnace according to claim 7, wherein the plurality of air injection nozzles and the plurality of mist spray nozzles are arranged along the pass line of the thin metal sheet in the thermal treatment chamber.",
    "9. The thermal treatment furnace according to claim 8, wherein the mist spray nozzles are arranged to be adjacent to the each of the air injection nozzles and in parallel with each other.",
    "10. The thermal treatment furnace according to claim 9, wherein the mist spray nozzles are configured such that the at least the tip portion of the mist spray nozzles is inclined toward the adjacent air injection nozzle.",
    "11. The thermal treatment furnace according to claim 7, wherein groups of the plurality of air injection nozzles and the plurality of mist spray nozzles are alternately arranged on the lower side and the upper side of the pass line along the pass line.",
    "12. The thermal treatment furnace according to claim 7, wherein a distance between the air injection nozzles and the mist spray nozzles is the same as or smaller than an outer diameter of one of the air injection nozzles and the mist spray nozzles.",
    "13. The thermal treatment furnace according to claim 1, wherein the thermal treatment chamber comprises the plurality of water droplet injection nozzles.",
    "14. The thermal treatment furnace according to claim 13, wherein the plurality of air injection nozzles and the plurality of water droplet injection nozzles are arranged along the pass line of the thin metal sheet in the thermal treatment chamber.",
    "15. The thermal treatment furnace according to claim 14, wherein the water droplet injection nozzles are arranged to be adjacent to each of the air injection nozzles and in parallel with each other.",
    "16. The thermal treatment furnace according to claim 15, wherein the water droplet injection nozzles are configured such that the at least the tip portion of the water droplet injection nozzles is inclined toward the adjacent air injection nozzle.",
    "17. The thermal treatment furnace according to claim 13, wherein groups of the plurality of air injection nozzles and the plurality of water droplet injection nozzles are alternately arranged on the lower side and the upper side of the pass line along the pass line.",
    "18. The thermal treatment furnace according to claim 13, wherein a distance between the air injection nozzles and the water droplet injection nozzles is the same as or smaller than an outer diameter of one of the air injection nozzles and the water droplet injection nozzles."
  ],
  "description_excerpt": "The present invention relates to a continuous thermal treatment furnace (so-called floating furnace) in which a thin metal sheet is successively subjected to heating, thermal treatment and cooling while floating the thin metal sheet with air.\n\nFor example, for cooling a thermal-treated metal material, which is accommodated and travels along a horizontal direction in a thermal treatment furnace which is continuously operated, the following method for controlling the metal material in the thermal treatment furnace has been proposed (e.g., Patent Document 1). That is, the metal material is controlled such that a trajectory of the metal material between rollers, which support the metal material, is measured by a measuring device and the trajectory obtained based on the measurement result is made to travel between conveying devices of a cooling agent (air, inert gas, liquid, or a mixture of gas and liquid) to be injected for cooling the metal material.\n\nHere, as for a thermal treatment furnace of a floating type in which a thin metal sheet is floated by air and the thin metal sheet after being heated is cooled by injecting a refrigerant such as air, various investigations have been made on an optimum injection conditions of the refrigerant such as air.\n\nHowever, for example, in order to enhance a cooling rate of a thin metal sheet by an injection of only air (one type of refrigerant), there is a limit due to a pressure of the air or the like. Therefore, it is required to enhance an injection speed of the refrigerant for cooling the thin metal sheet, to further shorten an injection distance of the refrigerant, or the like.",
  "cpc": [
    "C21D 9/0018",
    "C21D 1/667",
    "C21D 9/0006",
    "C21D 9/0056",
    "C21D 9/0062",
    "C21D 9/46",
    "C21D 9/63",
    "F27B 2009/124",
    "F27B 9/12",
    "F27B 9/20"
  ],
  "ipc": [
    "C21D 9/00",
    "C21D 9/63"
  ],
  "assignees": [
    "Daido Steel Co Ltd"
  ],
  "inventors": [
    "Toshiyuki KOZUKA",
    "Yoshinobu Kondo"
  ],
  "filing_date": "2018-07-03",
  "publication_date": "2021-01-26",
  "grant_date": "2021-01-26",
  "priority_date": "2017-07-04",
  "application_number": "US-201816026706-A",
  "family_id": "64904492",
  "cited_by_count": 1,
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}