Feeder

{
  "publication_number": "US10954786B2",
  "country": "US",
  "kind": "B2",
  "title": "Feeder",
  "abstract": "A feeder is described for the conveyance of material such as overburden or mineral from a working site, the feeder comprising a feed device having a material receiving end having a material receiving apron suitable for receiving material such as overburden or mineral at a working site; a material discharge end distal of the material receiving end; an endless conveyor disposed between the material receiving apron and the discharge end so as in use to cause material received at the material receiving apron to be conveyed to the material discharge end; a chassis supporting the feed device; a transport carriage supporting the chassis and adapted to cause the feeder to be movable across a surface for deployment in use. A system A system and method for the movement of material from a working site for example via transport trucks are also described.",
  "claims": [
    "1. A mobile surge conveyor for use in an opencast mining operation, the mobile surge conveyor comprising: a surge-conveyor feed device comprising: a material receiving end having a material receiving apron suitable for receiving discrete batch-supplied material at a working site; a material discharge end distal of the material receiving end; and an endless conveyor disposed between the material receiving apron and the material discharge end so as in use to cause the discrete batch-supplied material received at the material receiving apron to be conveyed to the material discharge end and discharged as a more even continuous supply; a chassis supporting the surge-conveyor feed device; and a transport carriage supporting the chassis and adapted to cause the mobile surge conveyor to be movable across a surface for deployment in use.",
    "2. The mobile surge conveyor in accordance with claim 1 wherein the material receiving end of the surge-conveyor feed device is positioned to be supplied with material directly from a material handling shovel, and wherein the material discharge end of the surge-conveyor feed device is positioned to supply material directly to a truck.",
    "3. The mobile surge conveyor in accordance with claim 1 wherein the endless conveyor comprises an endless belt conveyor or apron/plate feeder.",
    "4. The mobile surge conveyor in accordance with claim 1 wherein the transport carriage comprises one or more ground contactable transport arrangements adapted to effect movement of the mobile surge conveyor across a ground surface in use.",
    "5. The mobile surge conveyor in accordance with claim 4 wherein the transport carriage comprises a pair of parallel, driven, ground-engaging tracks.",
    "6. The mobile surge conveyor in accordance with claim 1 wherein the chassis is rotatably supported on the transport carriage to permit rotation of the chassis and the surge-conveyor feed device relative to the transport carriage.",
    "7. A system for movement of material from a working site, the system comprising: a material shovel comprising a bucket adapted to pick up material and move the material from a work front; a mobile surge conveyor in accordance with claim 1 positioned to receive material discharged from the bucket into the material receiving apron and to convey the material discharged from the bucket to the material discharge end; and a transport truck comprising a material transport volume positioned to receive material from the material discharge end of the mobile surge conveyor.",
    "8. The system in accordance with claim 7 wherein the material receiving end of the surge-conveyor feed device is positioned to be supplied with material directly from the material shovel, and wherein the material discharge end of the mobile surge conveyor is positioned to supply material directly to the transport truck.",
    "9. The system in accordance with claim 7 further comprising a material sizer wherein the material receiving end of the surge-conveyor feed device is positioned to be supplied with material from the material sizer.",
    "10. The system in accordance with claim 7 further comprising a sensor system to sense fill level as a transport truck is filled.",
    "11. The system in accordance with claim 7 further comprising a sensor system to sense distribution of load within the transport truck.",
    "12. A method for movement of discrete batch-supplied material from a working site in an opencast mining operation, the method comprising: providing a mobile surge conveyor comprising: a surge-conveyor feed device having: a material receiving end having a material receiving apron suitable for receiving the discrete batch-supplied material at a working site; a material discharge end distal of the material receiving end; an endless conveyor disposed between the material receiving apron and the material discharge end so as in use to cause the discrete batch-supplied material received at the material receiving apron to be conveyed to the material discharge end and discharged as a more even continuous supply; a chassis supporting the surge-conveyor feed device; and a transport carriage supporting the chassis and adapted to cause the mobile surge conveyor to be movable across a surface for deployment in use; moving the mobile surge conveyor into position at a work front at the working site; picking up material from the work front; transferring material to the material receiving apron; conveying material to the material discharge end of the surge-conveyor feed device; and discharging the material as a more even continuous supply.",
    "13. The method in accordance with claim 12 comprising: providing a material shovel at a work front; moving the mobile surge conveyor into position with the material receiving apron adjacent the material shovel; positioning a transport truck including a material transport volume to receive material from the material discharge end of the surge-conveyor feed device; picking up material from the work front using a bucket of a material shovel; transferring material from the bucket of the material shovel to the material receiving apron; and conveying material to the material discharge end of the mobile surge conveyor and thereby into the material transport volume of the transport truck.",
    "14. The method in accordance with claim 12 wherein the material receiving end of the surge-conveyor feed device is supplied with material directly from a material handling shovel, and wherein the material discharge end of the surge-conveyor feed device supplies material directly to a truck.",
    "15. The method in accordance with claim 12 further comprising first supplying overburden or mineral at a working site to a sizer wherein the material receiving end of the surge-conveyor feed device is positioned to be supplied with material from the sizer.",
    "16. The mobile surge conveyor of claim 1, wherein the surge-conveyor feed device is adapted to pause the endless conveyor.",
    "17. The mobile surge conveyor of claim 16, wherein the pause is responsive to detection of a truck as full of material.",
    "18. The mobile surge conveyor of claim 16, wherein the surge-conveyor feed device comprises: a conveyor control system that controls operation of the surge-conveyor feed device; and a sensor system interoperably coupled to the conveyor control system.",
    "19. The system of claim 7, wherein the mobile surge conveyor is adapted to pause the endless conveyor.",
    "20. The system of claim 19, wherein the pause is responsive to detection of the transport truck as full of material.",
    "21. The system of claim 19, wherein the mobile surge conveyor comprises: a conveyor control system that controls operation of the surge-conveyor feed device; and a sensor system interoperably coupled to the conveyor control system.",
    "22. The method of claim 12, comprising pausing the conveying.",
    "23. The method of claim 22, comprising: sensing an event; and wherein the pausing is responsive to the sensing.",
    "24. The method of claim 23, wherein the event is a truck being full of discrete batch- supplied material."
  ],
  "description_excerpt": "This invention relates to a feeder apparatus, system and method for the movement of material from a working site. The invention relates in particular to an overburden or mineral feeder and a system and method of handling overburden or mineral, for example for use in opencast mining.\n\nIn mineral operations such as open-cast mining of coal, significant volumes of material need to be handled at and removed from the working site. First, a large volume of material, known as overburden, has to be removed and disposed of before access is gained to the minerals of interest. Then, the minerals of interest need to removed.\n\nFor large scale overburden/mineral removal operations, use may be made of excavation machinery such as draglines as the primary load-bearing tools to move material. These machines have been developed on a huge scale. The use of shovels to load trucks is another commonplace method. Whilst truck-shovel loading is not necessarily as cost effective as dragline removal per volume of overburden or mineral removed, it offers more flexibility in removal of overburden material or mineral.\n\nProblems associated with truck-shovel loading include those associated with ensuring that an individual truck is loaded fully and efficiently, and those associated with the essentially batch-process nature of filling discrete trucks.\n\nIn particular, a process which requires a truck to reverse into position prior to filling, to be filled by a shovel, and then to drive out requires periodic suspension of the shoveling operation when there is no truck in place.",
  "cpc": [
    "E21C 47/04",
    "B65G 15/24",
    "B65G 21/12",
    "B65G 2201/045",
    "B65G 2203/0241",
    "B65G 41/008",
    "B65G 47/19",
    "B65G 67/10"
  ],
  "ipc": [
    "B65G 15/24",
    "B65G 21/12",
    "B65G 41/00",
    "B65G 47/19",
    "B65G 67/10",
    "E21C 47/04"
  ],
  "assignees": [
    "MMD Design and Consultancy Ltd"
  ],
  "inventors": [
    "Christopher Pearson"
  ],
  "filing_date": "2018-06-13",
  "publication_date": "2021-03-23",
  "grant_date": "2021-03-23",
  "priority_date": "2017-06-14",
  "application_number": "US-201816621468-A",
  "family_id": "59358302",
  "cited_by_count": 0,
  "citations": [
    "US3889796A",
    "US4184581A",
    "US4345680A",
    "DE3217745A1",
    "WO1988002731A1",
    "GB2222995A",
    "US20110248900A1",
    "US20130118862A1",
    "US20150138032A1",
    "US20150175363A1",
    "US10100470B2",
    "US20160114982A1",
    "US20190367292A1"
  ]
}