Node-enabled battery apparatus and packaging systems with integrated environmental detection and reporting, and improved systems for coordinated mediation action in response to an environmental anomaly using the same

{
  "publication_number": "US11095718B2",
  "country": "US",
  "kind": "B2",
  "title": "Node-enabled battery apparatus and packaging systems with integrated environmental detection and reporting, and improved systems for coordinated mediation action in response to an environmental anomaly using the same",
  "abstract": "A node-enabled battery system having integrated environmental detection and reporting. The system may have a battery and sensor-based node attached to the battery. The system's sensor-based node has a processor, memory (maintaining a battery monitoring program code and a battery threshold metric value), a wireless communication interface and a sensor operative to sense a battery status condition for the battery. When executing the battery monitoring program code, the processor is programmatically configured and adapted to be operative to receive status data from the sensor reflecting the battery status condition as sensed by the sensor, automatically trigger generation of a layered alert notification related to the battery when the received status data is inconsistent with the battery threshold metric value, and cause the wireless communication interface to broadcast the layered alert notification to initiate a mediation response related to the battery status condition for the battery.",
  "claims": [
    "1. A node-enabled battery system having integrated environmental detection and reporting, the system comprising: a battery; a sensor-based node attached to the battery, the sensor-based node comprising, a node processor, a node memory storage coupled to the node processor, the node memory storage maintaining at least a battery monitoring program code and a battery threshold metric value, a wireless communication interface coupled to the node processor, and a sensor coupled to the node processor, the sensor being operative to sense a battery status condition for the battery; and wherein the node processor is programmatically configured, when executing the battery monitoring program code, to be operative to receive status data from the sensor, the status data reflecting the battery status condition as sensed by the sensor, automatically trigger generation of a layered alert notification related to the battery when the received status data is inconsistent with the battery threshold metric value, wherein the layered alert notification identifies a targeted mediation action as a type of mediation response based upon a level of how much the received status data is inconsistent with the battery threshold metric value, and cause the wireless communication interface to broadcast the layered alert notification to initiate the identified targeted mediation action related to the battery status condition for the battery.",
    "2. The system of claim 1, wherein the battery status condition sensed by the sensor on the sensor-based node comprises a charge status condition of the battery.",
    "3. The system of claim 2, wherein the node processor is programmatically configured to be operative to automatically trigger generation of the layered alert notification when the battery threshold metric value comprises a threshold voltage value and when the received status data on the charge status condition of the battery is less than the threshold voltage value.",
    "4. The system of claim 1, wherein the battery status condition sensed by the sensor on the sensor-based node comprises a temperature condition of the battery.",
    "5. The system of claim 4, wherein the node processor is programmatically configured to be operative to automatically trigger generation of the layered alert notification when the battery threshold metric value comprises a threshold temperature value and when the received status data on the temperature condition of the battery exceeds the threshold temperature value.",
    "6. The system of claim 1, wherein the sensor coupled to the node processor comprises one of a plurality of battery sensors disposed on different points of the battery; and wherein the battery status condition sensed by each of the battery sensors on the sensor-based node comprises a plurality of temperature conditions of the battery, each of the temperature conditions being at the relative different points of the battery where the respective battery sensor is disposed.",
    "7. The system of claim 6, wherein the node processor is programmatically configured to be operative to receive the status data by receiving individual status information from each of the battery sensors as the status data.",
    "8. The system of claim 7, wherein the node processor is programmatically configured to be operative to automatically trigger generation of the layered alert notification related to the battery by automatically triggering generation of the layered alert notification related to the battery when at least one of the received individual status information reflects that at least one of the temperature conditions of the battery exceeds a threshold temperature value for the battery.",
    "9. The system of claim 6, wherein the node processor is programmatically configured to be operative to receive the status data by receiving individual status information from each of the battery sensors as the status data over a time period, and wherein the node processor is programmatically configured to be operative to automatically trigger generation of the layered alert notification by being further operative to monitor the received individual status information from each of the battery sensors over the time period to identify relative changes in the individual status information over the time period, and automatically trigger generation of the layered alert notification related to the battery when at least one of the identified relative changes in the individual status information over the time period exceeds a time-based relative temperature change threshold for the battery.",
    "10. The system of claim 1, wherein the node processor is programmatically configured, when executing the battery monitoring program code, to be operative to automatically activate the sensor-based node from a low power mode when the received status data is inconsistent with the battery threshold metric value.",
    "11. The system of claim 1, wherein the battery comprises a multiple battery pack based upon lithium battery cells.",
    "12. The system of claim 3, wherein the layered alert notification is generated by the node processor based upon how much the charge status condition differs from the threshold voltage value.",
    "13. The system of claim 5, wherein the layered alert notification is generated by the node processor based upon how much the temperature condition of the battery exceeds the threshold temperature value.",
    "14. The system of claim 8, wherein the layered alert notification is generated by the node processor based upon how much at least one of the temperature conditions of the battery exceeds the threshold temperature value for the battery.",
    "15. The system of claim 8, wherein the layered alert notification is generated by the node processor based upon how many of the battery sensors have their respective battery status condition exceeding the threshold temperature value for the battery.",
    "16. The system of claim 1, wherein the mediation response comprises a request for intervention in transport of the battery.",
    "17. The system of claim 1, wherein the mediation response comprises a request for automatic fire suppression intervention for the battery.",
    "18. The system of claim 1, wherein the node memory storage further maintains battery specifier data related to the battery; and wherein the layered alert notification related to the battery includes an identification of the battery based upon the battery specifier data.",
    "19. The system of claim 18, wherein the battery specifier data comprises information on a characteristic category of the battery.",
    "20. The system of claim 19, wherein the characteristic category comprises a lithium-ion battery.",
    "21. The system of claim 18, wherein the node processor is further programmatically configured to be operative to receive the battery specifier data over the wireless communication interface and store the battery specifier data within the node memory storage.",
    "22. A node-enabled package system for a battery having integrated environmental detection and reporting, the system comprising: a battery package for housing the battery when transporting the battery; a sensor-based node attached to the battery package, the sensor-based node comprising, a node processor, a node memory storage coupled to the node processor, the node memory storage maintaining at least a battery monitoring program code and a battery threshold metric value, a wireless communication interface coupled to the node processor, and a sensor coupled to the node processor, the sensor being disposed on the battery package and operative to sense a battery status condition for the battery; and wherein the node processor is programmatically configured, when executing the battery monitoring program code, to be operative to receive status data from the sensor, the status data reflecting the battery status condition as sensed by the sensor, automatically trigger generation of a layered alert notification related to the battery when the received status data is inconsistent with the battery threshold metric value, wherein the layered alert notification identifies a targeted mediation action as a type of mediation response based upon a level of how much the received status data is inconsistent with the battery threshold metric value, and cause the wireless communication interface to broadcast the layered alert notification to initiate the identified targeted mediation action related to the battery status condition for the battery.",
    "23. The system of claim 22, wherein the battery status condition sensed by the sensor on the sensor-based node comprises a charge status condition of the battery housed by the battery package.",
    "24. The system of claim 23, wherein the node processor is programmatically configured to be operative to automatically trigger generation of the layered alert notification when the battery threshold metric value comprises a threshold voltage value and when the received status data on the charge status condition of the battery housed by the battery package is less than the threshold voltage value.",
    "25. The system of claim 22, wherein the battery status condition sensed by the sensor on the sensor-based node comprises a temperature condition of the battery housed by the battery package.",
    "26. The system of claim 25, wherein the node processor is programmatically configured to be operative to automatically trigger generation of the layered alert notification when the battery threshold metric value comprises a threshold temperature value and when the received status data on the temperature condition of the battery housed by the battery package exceeds the threshold temperature value.",
    "27. The system of claim 22, wherein the sensor coupled to the node processor comprises one of a plurality of battery sensors disposed on different points of the battery package; and wherein the battery status condition sensed by each of the battery sensors on the sensor-based node comprises a plurality of temperature conditions of the battery housed by the battery package, each of the temperature conditions being at the relative different points of the battery where the respective battery sensor is disposed.",
    "28. The system of claim 27, wherein the node processor is programmatically configured to be operative to receive the status data by receiving individual status information from each of the battery sensors as the status data.",
    "29. The system of claim 28, wherein the node processor is programmatically configured to be operative to automatically trigger generation of the layered alert notification related to the battery by automatically triggering generation of the layered alert notification related to the battery when at least one of the received individual status information reflects that at least one of the temperature conditions of the battery housed by the battery package exceeds a threshold temperature value for the battery housed by the battery package.",
    "30. The system of claim 27, wherein the node processor is programmatically configured to be operative to receive the status data by receiving individual status information from each of the battery sensors as the status data over a time period, and wherein the node processor is programmatically configured to be operative to automatically trigger generation of the layered alert notification by being further operative to monitor the received individual status information from each of the battery sensors over the time period to identify relative changes in the individual status information over the time period, and automatically trigger generation of the layered alert notification related to the battery housed by the battery package when at least one of the identified relative changes in the individual status information over the time period exceeds a time-based relative temperature change threshold for the battery.",
    "31. The system of claim 22, wherein the node processor is programmatically configured, when executing the battery monitoring program code, to be operative to automatically activate the sensor-based node from a low power mode when the received status data is inconsistent with the battery threshold metric value.",
    "32. The system of claim 22, wherein the battery housed by the battery package comprises a multiple battery pack based upon lithium battery cells.",
    "33. The system of claim 24, wherein the layered alert notification is generated by the node processor based upon how much the charge status condition differs from the threshold voltage value.",
    "34. The system of claim 26, wherein the layered alert notification is generated by the node processor based upon how much the temperature condition of the battery housed by the battery package exceeds the threshold temperature value.",
    "35. The system of claim 29, wherein the layered alert notification is generated by the node processor based upon how much at least one of the temperature conditions of the battery housed by the battery package exceeds the threshold temperature value for the battery.",
    "36. The system of claim 29, wherein the layered alert notification is generated by the node processor based upon how many of the battery sensors have their respective battery status condition exceeding the threshold temperature value for the battery housed by the battery package.",
    "37. The system of claim 22, wherein the mediation response comprises a request for intervention in transport of the battery housed by the battery package.",
    "38. The system of claim 22, wherein the mediation response comprises a request for automatic fire suppression intervention related to the battery housed by the battery package.",
    "39. The system of claim 22, wherein the node memory storage further maintains battery specifier data related to the battery housed by the battery package; and wherein the layered alert notification related to the battery includes an identification of the battery housed by the battery package based upon the battery specifier data.",
    "40. The system of claim 39, wherein the battery specifier data comprises information on a characteristic category of the battery housed by the battery package.",
    "41. The system of claim 40, wherein the characteristic category comprises a lithium-ion battery.",
    "42. The system of claim 39, wherein the node processor is further programmatically configured to be operative to receive the battery specifier data over the wireless communication interface and store the battery specifier data within the node memory storage.",
    "43. A multi-node-enabled package system for a battery having integrated environmental detection and reporting, the system comprising: a battery package for housing the battery when transporting the battery; a plurality of sensor-based nodes attached to the battery package, wherein each of the sensor-based nodes comprising, a node processor, a node memory storage coupled to the node processor, the node memory storage maintaining at least a battery monitoring program code and a battery threshold metric value, a wireless communication interface coupled to the node processor, and a sensor coupled to the node processor, the sensor for different ones of the sensor-based nodes being disposed at differing locations on the battery package, wherein each sensor being operative to sense a battery status condition for the battery housed by the battery package; and wherein the node processor in each of the sensor-based nodes is programmatically configured, when executing the battery monitoring program code, to be operative to receive status data from the sensor, the status data reflecting the battery status condition as sensed by the sensor, automatically trigger generation of a layered alert notification related to the battery housed by the battery package when the received status data is inconsistent with the battery threshold metric value, wherein the layered alert notification identifies a targeted mediation action as a type of mediation response based upon a level of how much the received status data is inconsistent with the battery threshold metric value, and cause the wireless communication interface to broadcast the layered alert notification to initiate the identified targeted mediation action related to the battery status condition for the battery housed by the battery package.",
    "44. The system of claim 43, wherein a first of the sensor-based nodes has its respective sensor coupled to terminals of the battery housed by the battery package; and wherein the battery status condition sensed by the first of the sensor-based nodes comprises a charge status condition of the battery housed by the battery package.",
    "45. The system of claim 44, wherein the node processor of the first of the sensor-based nodes is programmatically configured to be operative to automatically trigger generation of the layered alert notification when the battery threshold metric value comprises a threshold voltage value and when the received status data on the charge status condition of the battery housed by the battery package is less than the threshold voltage value.",
    "46. The system of claim 43, wherein the battery status condition sensed by the sensor on the sensor-based nodes comprises a temperature condition relative to the location on the battery package associated with the respective sensor on the sensor-based nodes.",
    "47. The system of claim 46, wherein the node processor of each of the sensor-based nodes is programmatically configured to be operative to automatically trigger generation of the layered alert notification when the battery threshold metric value comprises a threshold temperature value and when the received status data on the temperature condition relative to the location on the battery package associated with the respective sensor on the sensor-based nodes exceeds the threshold temperature value.",
    "48. The system of claim 43, wherein the node processor of each of the sensor-based nodes is programmatically configured to be operative to receive the status data over a time period, and wherein the node processor of each of the sensor-based nodes is programmatically configured to be operative to automatically trigger generation of the layered alert notification by being further operative to monitor the received status data over the time period to identify relative changes in the received status over the time period, and automatically trigger generation of the layered alert notification related to the battery housed by the battery package when at least one of the identified relative changes in the received status data over the time period exceeds a time-based relative temperature change threshold for the battery housed by the battery package.",
    "49. The system of claim 43, wherein the node processor of each of the sensor-based nodes is programmatically configured, when executing the battery monitoring program code, to be operative to automatically activate the respective sensor-based node from a low power mode when the received status data is inconsistent with the battery threshold metric value.",
    "50. The system of claim 43, wherein the battery housed by the battery package comprises a multiple battery pack based upon lithium battery cells.",
    "51. The system of claim 45, wherein the layered alert notification is generated by the node processor of each of the sensor-based nodes based upon how much the charge status condition differs from the threshold voltage value.",
    "52. The system of claim 47, wherein the layered alert notification is generated by the node processor of each of the sensor-based nodes based upon how much the temperature condition of the battery housed by the battery package exceeds the threshold temperature value.",
    "53. The system of claim 43, wherein the mediation response comprises a request for intervention in transport of the battery housed by the battery package.",
    "54. The system of claim 43, wherein the mediation response comprises a request for automatic fire suppression intervention for the battery housed by the battery package.",
    "55. The system of claim 43, wherein the node memory storage on each of the sensor-based nodes further maintains battery specifier data related to the battery housed by the battery package; and wherein the layered alert notification related to the battery includes an identification of the battery housed by the battery package based upon the battery specifier data.",
    "56. The system of claim 55, wherein the battery specifier data comprises information on a characteristic category of the battery housed by the battery package.",
    "57. The system of claim 56, wherein the characteristic category comprises a lithium-ion battery.",
    "58. The system of claim 55, wherein the node processor is further programmatically configured to be operative to receive the battery specifier data over the wireless communication interface and store the battery specifier data within the node memory storage.",
    "59. A multi-node-enabled package system for transporting a plurality of batteries, the system having integrated environmental detection and reporting to an external node in a hierarchical wireless node network, the system comprising: a battery package for housing the plurality batteries, the battery package comprising a base portion that supports the batteries, an enclosing structure coupled to the base portion and that defines an interior storage space within the battery package for maintaining the batteries, and a plurality of interspersed separators that divide the interior storage space and define a plurality of battery storage locations within the interior storage space, wherein each of the battery storage locations for maintaining one or more of the batteries; a master node attached to the battery package, the master node operating at a second level of the hierarchical wireless node network and operative to communicate with the external node; a plurality of ID nodes, wherein each of the ID nodes is disposed in a respective one of the battery storage locations, wherein each of the ID nodes are operating at a first level of the hierarchical wireless node network, wherein each of the ID nodes comprising, a node processor, a node memory storage coupled to the node processor, the node memory storage maintaining at least a battery monitoring program code and a battery threshold metric value, a wireless communication interface coupled to the node processor, the wireless communication interface being configured to wirelessly communicate with the master node, and a sensor coupled to the node processor, wherein each sensor being operative to sense a battery status condition for the one of the batteries disposed in one of the battery storage locations associated with the respective ID node; and wherein the node processor in each of the ID nodes is programmatically configured, when executing the battery monitoring program code, to be operative to receive status data from the sensor of the respective one of the ID nodes, the status data reflecting the battery status condition for the one of the batteries disposed in the one of the battery storage locations associated with the respective one of the ID nodes, when the received status data is inconsistent with the battery threshold metric value, automatically trigger generation of a layered alert notification related to the one of the batteries disposed in the one of the battery storage locations associated with the respective one of the ID nodes associated with the status data that is inconsistent with the battery threshold metric value, and cause the wireless communication interface of the respective one of the ID nodes to broadcast the layered alert notification to the master node; wherein the master node is configured to receive the layered alert notification from any of the ID nodes; responsively identify an environmental anomaly for the batteries based upon the layered alert notification and an identification of which of the ID nodes transmitted the layered alert notification; and transmit a package level alert notification to the external node to initiate a mediation response related to the battery status condition for the batteries, the package level alert notification identifying the environmental anomaly for the batteries.",
    "60. The system of claim 59, wherein a first of the ID nodes has its respective sensor coupled to terminals of the one of the batteries disposed in the one of the battery storage locations associated with the first of the ID nodes; and wherein the battery status condition sensed by the first of the ID nodes comprises a charge status condition of the one of the batteries disposed in the one of the battery storage locations associated with the first of the ID nodes.",
    "61. The system of claim 60, wherein the node processor of the first of the ID nodes is programmatically configured to be operative to automatically trigger generation of the layered alert notification when the battery threshold metric value comprises a threshold voltage value and when the received status data on the charge status condition of the one of the batteries disposed in the one of the battery storage locations associated with the first of the ID nodes is less than the threshold voltage value.",
    "62. The system of claim 59, wherein the battery status condition sensed by the sensor on the ID nodes comprises a temperature condition associated with the one of the batteries disposed in one of the battery storage locations.",
    "63. The system of claim 62, wherein the node processor of each of the ID nodes is programmatically configured to be operative to automatically trigger generation of the layered alert notification when the battery threshold metric value comprises a threshold temperature value and when the received status data on the temperature condition exceeds the threshold temperature value.",
    "64. The system of claim 59, wherein the node processor of each of the ID nodes is programmatically configured to be operative to receive the status data over a time period, and wherein the node processor of each of the ID nodes is programmatically configured to be operative to automatically trigger generation of the layered alert notification by being further operative to monitor the received status data over the time period to identify relative changes in the received status over the time period, and automatically trigger generation of the layered alert notification related to the batteries when at least one of the identified relative changes in the received status data over the time period exceeds a time-based relative temperature change threshold for at least one of the batteries.",
    "65. The system of claim 59, wherein the node processor of each of the ID nodes is programmatically configured, when executing the battery monitoring program code, to be operative to automatically activate the respective ID node from a low power mode when the received status data is inconsistent with the battery threshold metric value.",
    "66. The system of claim 59, wherein the batteries comprise a plurality of lithium battery cells.",
    "67. The system of claim 59, wherein each of the batteries comprises one or more lithium based battery.",
    "68. The system of claim 59, wherein the layered alert notification generated by any of the ID nodes is based upon a level of inconsistency between the received status data and the battery threshold metric value.",
    "69. The system of claim 61, wherein the layered alert notification generated by any of the ID nodes is based upon how much the charge status condition differs from the threshold voltage value.",
    "70. The system of claim 63, wherein the layered alert notification generated by any of the ID nodes is based upon how much the temperature condition of the battery exceeds the threshold temperature value.",
    "71. The system of claim 59, wherein the mediation response comprises a request for intervention in transport of the batteries.",
    "72. The system of claim 59, wherein the mediation response comprises a request for automatic fire suppression intervention for the battery.",
    "73. The system of claim 59, wherein the node memory storage on each of the ID nodes further maintains battery specifier data related to the one of the batteries disposed in the one of the battery storage locations associated with the respective one of the ID nodes; and wherein the identification of which of the ID nodes transmitted the layered alert notification is based upon the battery specifier data.",
    "74. The system of claim 73, wherein the battery specifier data comprises information on a characteristic category of the respective one of the batteries.",
    "75. The system of claim 74, wherein the characteristic category comprises a lithium-ion category of battery.",
    "76. The system of claim 73, wherein the node processor is further programmatically configured to be operative to receive the battery specifier data over the wireless communication interface and store the battery specifier data within the node memory storage.",
    "77. The system of claim 59, wherein the package level alert notification adaptively identifies the mediation response depending upon the identification of which of the ID nodes transmitted the layered alert notification.",
    "78. The system of claim 73, wherein the node memory storage on each of the ID nodes further maintains usage context data related to the one of the batteries disposed in the one of the battery storage locations associated with the respective one of the ID nodes; and wherein the package level alert notification transmitted by the master node adaptively identifies the mediation response depending upon the identification of which of the ID nodes transmitted the layered alert notification and the usage context data related to the one of the batteries disposed in the one of the battery storage locations associated with the respective one of the ID nodes transmitting the layered alert notification.",
    "79. The system of claim 74, wherein the package level alert notification transmitted by the master node adaptively identifies the mediation response depending upon the identification of which of the ID nodes transmitted the layered alert notification and the characteristic category for the one of the batteries disposed in the one of the battery storage locations associated with the respective one of the ID nodes transmitting the layered alert notification.",
    "80. The system of claim 78, wherein the usage context data indicates an active usage status of the one of the batteries disposed in the one of the battery storage locations associated with the respective one of the ID nodes based upon the battery status condition sensed for the one of the batteries disposed in the one of the battery storage locations associated with the respective one of the ID nodes.",
    "81. The system of claim 80, wherein the active usage status comprises a present battery charging state from a group consisting of a standby state, a charging state, and a discharging state.",
    "82. The system of claim 80, wherein the active usage status comprises a current battery health state related to the one of the batteries disposed in the one of the battery storage locations associated with the respective one of the ID nodes.",
    "83. The system of claim 78, wherein the usage context data indicates a location of the battery package.",
    "84. The system of claim 83, wherein the usage context data indicates a risk factor associated with the location of the battery package.",
    "85. The system of claim 78, wherein the master node is further programmatically configured to identify the usage context data when wirelessly monitoring signals being broadcast by the ID nodes."
  ],
  "description_excerpt": "The present disclosure generally relates to systems, apparatus and methods in the field of detecting an environmental anomaly onboard a container and responsively initiating an improved mediation response. In particular, the present disclosure relates to various aspects involving systems, apparatus and methods for improved environmental anomaly detection, related enhanced layered alerting as part of a mediated response, and initiating layered types of mediation responses to such an environmental anomaly using one or more elements of an adaptive, context-aware wireless node network.\n\nTransporting items, objects, or materials (collectively and generally referred to herein as “packages” whether the items, objects, or materials are wrapped in packaging material or the items, objects, or materials are being shipped without packaging material) is an important part of commerce. In some instances, the type of item being transported may involve an item, object, or material that may be caustic, flammable, incendiary (e.g., easy to catch fire), or have a composition that inherently may pose some danger when transporting the item, object or material. For example, the transportation and shipment for certain types of batteries (e.g., lithium-based or lithium-ion batteries) may incur the risk of creating an environmental anomaly (such as a fire, explosion, chemical leak, or radiation leak).\n\nCommon monitoring techniques for monitoring the condition of what is being shipped within a shipping container may involve sensors remote from the shipping container.",
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  ],
  "assignees": [
    "FedEx Corporate Services Inc"
  ],
  "inventors": [
    "Ole-Petter Skaaksrud"
  ],
  "filing_date": "2019-08-21",
  "publication_date": "2021-08-17",
  "grant_date": "2021-08-17",
  "priority_date": "2018-09-22",
  "application_number": "US-201916546451-A",
  "family_id": "69883243",
  "cited_by_count": 18,
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