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Patent · US11424587B2 · B2 · US

Crimping tool

(11) Publication number
US11424587B2
(21) Application number
16/377,521
(22) Filing date
2019-04-08
(30) Priority date
2018-04-11
(43) Publication date
2022-08-23
(45) Date of grant
2022-08-23
(51) IPC
H01R 43/042
(52) CPC
  • H01R Electrically-conductive connections; structural associations of a plurality of mutually-insulated electrical connecting elements; coupling devices; current collectors: 43/042, 43/0425
  • B25B Tools or bench devices not otherwise provided for, for fastening, connecting, disengaging, or holding: 27/14, 27/146, 7/16
  • Y10T Technical subjects covered by former us classification: 29/53226
(73) Assignee
Wezag GmbH and Co KG
(72) Inventors
Thomas GLOCKSEISEN; Roman Zinser
(54) Title
Crimping tool
(57) Abstract

The invention relates to pressing or crimping pliers (1). According to the invention a spring device (35) (which is e.g. embodied as U-shaped leaf spring (36)) is used in the crimping pliers. In an equilibrium position (48) the leaf spring (36) is trapped between stops (49, 50). If the pressing or crimping pliers (1) are moved from the equilibrium position (48) in closing direction the leaf spring (36) is biased by a follower (54) such that the leaf spring (36) generates an opening force. In reversed direction the opening movement of the pressing or crimping pliers (1) from the equilibrium position (48) leads to a bias of the leaf spring (36) by a follower (55) such that the leaf spring is able to generate a closing force. According to the invention it is possible to provide that the pressing or crimping pliers (1) automatically and elastically open when reaching the closed position. Furthermore, a workpiece inserted into the pressing or crimping pliers (1) is clamped by a closing force and secured in this way.

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Claims (17)

  1. Pliers for pressing or crimping a workpiece, the pliers comprising: a) two pliers jaws, b) two hand levers, c) a driving mechanism which drivingly couples the hand levers to the pliers jaws such that it is possible to induce a working stroke from an open position of the pliers jaws into a closed position of the pliers jaws by a manually induced relative movement of the hand levers, the working stroke comprising: ca) an equilibrium position between the open position and the closed position of the pliers jaws, cb) a first working stroke part located between the open position and the equilibrium position of the pliers jaws configured to clamp the workpiece between the pliers jaws and cc) a second working stroke part located between the equilibrium position and the closed position of the pliers jaws configured to press or crimp the workpiece clamped between the pliers jaws, d) a spring device positioned on the driving mechanism which biases the pliers jaws toward and away from each other and which da) in the equilibrium position does not apply a net force to the pliers jaws, db) in the first working stroke part applies a closing force to the pliers jaws to bring the pliers jaws into the equilibrium position without manual application of force to the two hand levers and dc) in a second working stroke part applies an opening force to the pliers jaws such that when the second working stroke part is completed and the hand levers are released the pliers jaws return to the equilibrium position.
  2. The pliers of claim 1 wherein the spring device comprises a) a closing spring which produces the closing force in the first working stroke part and b) an opening spring which produces the opening force in the second working stroke part.
  3. The pliers of claim 1 wherein the spring device comprises a spring which produces both a) the closing force in the first working stroke part as well as b) the opening force in the second working stroke part.
  4. The pliers of claim 3 wherein the spring is embodied as a U-shaped bending spring or leaf spring.
  5. The pliers of claim 4 wherein spring arms of the U-shaped bending spring or leaf spring extend in a direction of a longitudinal axis of a pliers head or in the direction of the hand levers when closed relative to each other.
  6. The pliers of claim 1 wherein a) at least one stop is provided which defines an external displacement of a spring base of the spring device, b) at least one follower is provided and c) in one of said first working stroke part and said second working stroke part, a follower moves the spring base of the spring device away from the stop.
  7. The pliers of claim 6 wherein a) the stop is fixed at or assembled to a pliers head or supported by a pliers head and b) the follower is fixed at or assembled to the one of the pliers jaws which is moved relative to the pliers head over the working stroke or the follower is formed by the one of the pliers jaws which is moved relative to the pliers head over the working stroke.
  8. The pliers of claim 1 wherein a) a forced locking unit is provided which secures the pliers jaws in a reached partially closed position against an opening movement and allows an opening movement of the pliers jaws only when the second working stroke part has been completed and b) the spring device moves the pliers jaws into the equilibrium position when the working stroke has been completed.
  9. The pliers of claim 1 wherein the pliers comprise a latching device or a locking device which secures the open position of the pliers jaws.
  10. The pliers of claim 9 wherein a spring of the spring device is multifunctional in that the spring a) produces the opening force or the closing force and b) produces a latching force of the latching device or a locking force of the locking device.
  11. The pliers of claim 10 wherein a) the spring of the spring device is a U-shaped bending spring or leaf spring b) a spring arm of the U-shaped bending spring or leaf spring forms a latching spring arm of the latching device and c) the latching spring arm elastically supports a latching element which is latched with a counter latching element which is moved relative to the latching element over the working stroke.
  12. The pliers of claim 11 wherein a) the pliers jaws are embodied as a fixed pliers jaw and a movable pliers jaw b) the hand levers are embodied as a fixed hand lever and a movable hand lever, c) a fixed pliers part forms the fixed pliers jaw and the fixed hand lever, d) a movable pliers part forms the movable pliers jaw and the movable pliers part is linked for being pivoted by a pivot joint to the fixed pliers part, e) the movable hand lever is linked for being pivoted by a pivot joint to the fixed pliers part and f) the movable hand lever is connected by the driving mechanism to the movable pliers part.
  13. The pliers of claim 12 wherein the movable hand lever forms the counter latching element.
  14. The pliers of claim 1 wherein a) the pliers jaws are embodied as a fixed pliers jaw and a movable pliers jaw, b) the hand levers are embodied as a fixed hand lever and a movable hand lever, c) a fixed pliers part forms the fixed pliers jaw and the fixed hand lever, d) a movable pliers part forms the movable pliers jaw and the movable pliers part is linked for being pivoted by a pivot joint to the fixed pliers part, e) the movable hand lever is linked for being pivoted by a pivot joint to the fixed pliers part and f) the movable hand lever is connected by the driving mechanism to the movable pliers part.
  15. The pliers of claim 14 wherein the driving mechanism comprises a toggle lever drive.
  16. The pliers of claim 14 wherein the pivot joint by which the movable pliers part is linked for being pivoted to the fixed pliers part is located in a half of the fixed pliers part on a side of the fixed pliers part remote from a pliers head.
  17. The pliers of claim 1 wherein the driving mechanism comprises a toggle lever drive.

Description

The present invention relates to pressing or crimping pliers. By means of the pressing or crimping pliers a pressing or crimping of a workpiece can be conducted by a manual actuation of hand levers.

Here, crimping pliers in particular serve for producing a permanent mechanical connection and an electric contact. This is preferably provided by crimping a plug to a cable or to an electric conductor of any design. Dependent on the profile of the dies used it is possible to execute different crimping processes with the crimping pliers. It might e.g. be a closed crimp where the conductor is inserted into a closed crimping zone of a plug or into a closed sleeve and where the conductor is crimped under a plastic deformation of the crimping zone or sleeve. However, it is also possible that an open crimp is produced where the plug comprises an open crimping zone into which the conductor can be inserted from above. To mention only some examples which are not intended to limit the invention, by means of the present crimping tool it is possible to crimp

The produced crimp might e.g. be a closed crimp embodied as six-edges or hexagonal crimp, four-edges crimp, B-crimp, trapeze crimp, modified trapeze crimp, oval crimp, mandrel crimp or two-mandrel crimp. An open crimp might e.g. be embodied as V-crimp or B-crimp, rolled crimp or double-rolled crimp.

Additional to the production of an electric connection between a cable or conductor and a plug it is possible that a mechanical connection is produced by means of a so-called insulation crimp.

Citations (30)

  • US4048877A
  • US4381661A
  • US5649444A
  • WO1993019897A1
  • US5509291A
  • US5280716A
  • DE19709639A1
  • DE19802287C1
  • US6053025A
  • DE19834859C2
  • DE19924086C2
  • US6286358B1
  • US6289712B1
  • DE19924087C2
  • US7444907B2
  • US6508149B1
  • US6612206B1
  • DE19963097C1
  • US6474130B2
  • US7155954B2
  • DE10346241B3
  • US20070289353A1
  • DE102007001235B4
  • US8127589B2
  • DE102008005472B3
  • US8245560B2
  • EP2995424A1
  • US9864948B2
  • EP3208044A1
  • US20170239788A1
Record as JSON
{
  "publication_number": "US11424587B2",
  "country": "US",
  "kind": "B2",
  "title": "Crimping tool",
  "abstract": "The invention relates to pressing or crimping pliers (1). According to the invention a spring device (35) (which is e.g. embodied as U-shaped leaf spring (36)) is used in the crimping pliers. In an equilibrium position (48) the leaf spring (36) is trapped between stops (49, 50). If the pressing or crimping pliers (1) are moved from the equilibrium position (48) in closing direction the leaf spring (36) is biased by a follower (54) such that the leaf spring (36) generates an opening force. In reversed direction the opening movement of the pressing or crimping pliers (1) from the equilibrium position (48) leads to a bias of the leaf spring (36) by a follower (55) such that the leaf spring is able to generate a closing force. According to the invention it is possible to provide that the pressing or crimping pliers (1) automatically and elastically open when reaching the closed position. Furthermore, a workpiece inserted into the pressing or crimping pliers (1) is clamped by a closing force and secured in this way.",
  "claims": [
    "1. Pliers for pressing or crimping a workpiece, the pliers comprising: a) two pliers jaws, b) two hand levers, c) a driving mechanism which drivingly couples the hand levers to the pliers jaws such that it is possible to induce a working stroke from an open position of the pliers jaws into a closed position of the pliers jaws by a manually induced relative movement of the hand levers, the working stroke comprising: ca) an equilibrium position between the open position and the closed position of the pliers jaws, cb) a first working stroke part located between the open position and the equilibrium position of the pliers jaws configured to clamp the workpiece between the pliers jaws and cc) a second working stroke part located between the equilibrium position and the closed position of the pliers jaws configured to press or crimp the workpiece clamped between the pliers jaws, d) a spring device positioned on the driving mechanism which biases the pliers jaws toward and away from each other and which da) in the equilibrium position does not apply a net force to the pliers jaws, db) in the first working stroke part applies a closing force to the pliers jaws to bring the pliers jaws into the equilibrium position without manual application of force to the two hand levers and dc) in a second working stroke part applies an opening force to the pliers jaws such that when the second working stroke part is completed and the hand levers are released the pliers jaws return to the equilibrium position.",
    "2. The pliers of claim 1 wherein the spring device comprises a) a closing spring which produces the closing force in the first working stroke part and b) an opening spring which produces the opening force in the second working stroke part.",
    "3. The pliers of claim 1 wherein the spring device comprises a spring which produces both a) the closing force in the first working stroke part as well as b) the opening force in the second working stroke part.",
    "4. The pliers of claim 3 wherein the spring is embodied as a U-shaped bending spring or leaf spring.",
    "5. The pliers of claim 4 wherein spring arms of the U-shaped bending spring or leaf spring extend in a direction of a longitudinal axis of a pliers head or in the direction of the hand levers when closed relative to each other.",
    "6. The pliers of claim 1 wherein a) at least one stop is provided which defines an external displacement of a spring base of the spring device, b) at least one follower is provided and c) in one of said first working stroke part and said second working stroke part, a follower moves the spring base of the spring device away from the stop.",
    "7. The pliers of claim 6 wherein a) the stop is fixed at or assembled to a pliers head or supported by a pliers head and b) the follower is fixed at or assembled to the one of the pliers jaws which is moved relative to the pliers head over the working stroke or the follower is formed by the one of the pliers jaws which is moved relative to the pliers head over the working stroke.",
    "8. The pliers of claim 1 wherein a) a forced locking unit is provided which secures the pliers jaws in a reached partially closed position against an opening movement and allows an opening movement of the pliers jaws only when the second working stroke part has been completed and b) the spring device moves the pliers jaws into the equilibrium position when the working stroke has been completed.",
    "9. The pliers of claim 1 wherein the pliers comprise a latching device or a locking device which secures the open position of the pliers jaws.",
    "10. The pliers of claim 9 wherein a spring of the spring device is multifunctional in that the spring a) produces the opening force or the closing force and b) produces a latching force of the latching device or a locking force of the locking device.",
    "11. The pliers of claim 10 wherein a) the spring of the spring device is a U-shaped bending spring or leaf spring b) a spring arm of the U-shaped bending spring or leaf spring forms a latching spring arm of the latching device and c) the latching spring arm elastically supports a latching element which is latched with a counter latching element which is moved relative to the latching element over the working stroke.",
    "12. The pliers of claim 11 wherein a) the pliers jaws are embodied as a fixed pliers jaw and a movable pliers jaw b) the hand levers are embodied as a fixed hand lever and a movable hand lever, c) a fixed pliers part forms the fixed pliers jaw and the fixed hand lever, d) a movable pliers part forms the movable pliers jaw and the movable pliers part is linked for being pivoted by a pivot joint to the fixed pliers part, e) the movable hand lever is linked for being pivoted by a pivot joint to the fixed pliers part and f) the movable hand lever is connected by the driving mechanism to the movable pliers part.",
    "13. The pliers of claim 12 wherein the movable hand lever forms the counter latching element.",
    "14. The pliers of claim 1 wherein a) the pliers jaws are embodied as a fixed pliers jaw and a movable pliers jaw, b) the hand levers are embodied as a fixed hand lever and a movable hand lever, c) a fixed pliers part forms the fixed pliers jaw and the fixed hand lever, d) a movable pliers part forms the movable pliers jaw and the movable pliers part is linked for being pivoted by a pivot joint to the fixed pliers part, e) the movable hand lever is linked for being pivoted by a pivot joint to the fixed pliers part and f) the movable hand lever is connected by the driving mechanism to the movable pliers part.",
    "15. The pliers of claim 14 wherein the driving mechanism comprises a toggle lever drive.",
    "16. The pliers of claim 14 wherein the pivot joint by which the movable pliers part is linked for being pivoted to the fixed pliers part is located in a half of the fixed pliers part on a side of the fixed pliers part remote from a pliers head.",
    "17. The pliers of claim 1 wherein the driving mechanism comprises a toggle lever drive."
  ],
  "description_excerpt": "The present invention relates to pressing or crimping pliers. By means of the pressing or crimping pliers a pressing or crimping of a workpiece can be conducted by a manual actuation of hand levers.\n\nHere, crimping pliers in particular serve for producing a permanent mechanical connection and an electric contact. This is preferably provided by crimping a plug to a cable or to an electric conductor of any design. Dependent on the profile of the dies used it is possible to execute different crimping processes with the crimping pliers. It might e.g. be a closed crimp where the conductor is inserted into a closed crimping zone of a plug or into a closed sleeve and where the conductor is crimped under a plastic deformation of the crimping zone or sleeve. However, it is also possible that an open crimp is produced where the plug comprises an open crimping zone into which the conductor can be inserted from above. To mention only some examples which are not intended to limit the invention, by means of the present crimping tool it is possible to crimp\n\nThe produced crimp might e.g. be a closed crimp embodied as six-edges or hexagonal crimp, four-edges crimp, B-crimp, trapeze crimp, modified trapeze crimp, oval crimp, mandrel crimp or two-mandrel crimp. An open crimp might e.g. be embodied as V-crimp or B-crimp, rolled crimp or double-rolled crimp.\n\nAdditional to the production of an electric connection between a cable or conductor and a plug it is possible that a mechanical connection is produced by means of a so-called insulation crimp.",
  "cpc": [
    "H01R 43/042",
    "B25B 27/14",
    "B25B 27/146",
    "B25B 7/16",
    "H01R 43/0425",
    "Y10T 29/53226"
  ],
  "ipc": [
    "H01R 43/042"
  ],
  "assignees": [
    "Wezag GmbH and Co KG"
  ],
  "inventors": [
    "Thomas GLOCKSEISEN",
    "Roman Zinser"
  ],
  "filing_date": "2019-04-08",
  "publication_date": "2022-08-23",
  "grant_date": "2022-08-23",
  "priority_date": "2018-04-11",
  "application_number": "US-201916377521-A",
  "family_id": "61965853",
  "cited_by_count": 0,
  "citations": [
    "US4048877A",
    "US4381661A",
    "US5649444A",
    "WO1993019897A1",
    "US5509291A",
    "US5280716A",
    "DE19709639A1",
    "DE19802287C1",
    "US6053025A",
    "DE19834859C2",
    "DE19924086C2",
    "US6286358B1",
    "US6289712B1",
    "DE19924087C2",
    "US7444907B2",
    "US6508149B1",
    "US6612206B1",
    "DE19963097C1",
    "US6474130B2",
    "US7155954B2",
    "DE10346241B3",
    "US20070289353A1",
    "DE102007001235B4",
    "US8127589B2",
    "DE102008005472B3",
    "US8245560B2",
    "EP2995424A1",
    "US9864948B2",
    "EP3208044A1",
    "US20170239788A1"
  ]
}

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