Hydraulic powering system and method of operating a hydraulic powering system

{
  "publication_number": "US11493060B2",
  "country": "US",
  "kind": "B2",
  "title": "Hydraulic powering system and method of operating a hydraulic powering system",
  "abstract": "A hydraulic powering system includes a hydraulic cylinder, an accumulator, and a manifold assembly. The hydraulic cylinder includes: (i) a hydraulic cylinder construction having a hydraulic cylinder wall and first and second hydraulic cylinder end caps forming an internal volume, a piston constructed to slide within the internal volume between the first and second hydraulic cylinder end caps and dividing the internal volume into an extend region and a retract region, and a piston rod extending from the piston and through the retract region and one of the first and second end caps to outside the hydraulic cylinder; (ii) an extend port in fluid connection with the extend region of the hydraulic cylinder; and (iii) a retract port in fluid communication with the retract region of the hydraulic cylinder. The accumulator includes: (i) an accumulator construction having an accumulator wall and first and second accumulator end caps forming an accumulator internal volume, an accumulator piston constructed to slide within the accumulator internal volume between the first and second accumulator end caps and dividing the accumulator internal volume into a hydraulic fluid region and a compressible gas region; and (ii) a hydraulic fluid port in fluid communication with the hydraulic fluid region of the accumulator. The manifold assembly includes a plurality of passageways therethrough providing fluid connection between: (i) a hydraulic fluid extend source and the hydraulic cylinder extend port and the accumulator hydraulic fluid port; and (ii) a hydraulic fluid retract source and the hydraulic cylinder retract port and the accumulator hydraulic fluid port. A method of operating a hydraulic powering system is described.",
  "claims": [
    "1. A hydraulic powering system comprising: (a) a hydraulic cylinder comprising: a hydraulic cylinder construction having a hydraulic cylinder wall and first and second hydraulic cylinder end caps forming an internal volume, a hydraulic cylinder piston constructed to slide within the internal volume between the first and second hydraulic cylinder end caps and dividing the internal volume into an extend region and a retract region, and a piston rod extending from the hydraulic cylinder piston and through the retract region and one of the first and second end caps to outside the hydraulic cylinder; (ii) an extend port in fluid connection with the extend region of the hydraulic cylinder; and (iii) a retract port in fluid communication with the retract region of the hydraulic cylinder; (b) an accumulator comprising: (i) an accumulator construction having an accumulator wall and first and second accumulator end caps forming an accumulator internal volume, an accumulator piston constructed to slide within the accumulator internal volume between the first and second accumulator end caps and dividing the accumulator internal volume into a hydraulic fluid region and a compressible gas region; (ii) a hydraulic fluid port in fluid communication with the hydraulic fluid region of the accumulator; and (c) a manifold assembly comprising a plurality of passageways therethrough providing fluid connection between: (i) a hydraulic fluid extend source and the hydraulic cylinder extend port and the accumulator hydraulic fluid port; and (ii) a hydraulic fluid retract source and the hydraulic cylinder retract port and the accumulator hydraulic fluid port; and (iii) wherein the manifold assembly comprises a valve arrangement that directs flow of hydraulic fluid through the manifold assembly, wherein: (A) the valve arrangement is constructed to direct the hydraulic fluid in the hydraulic fluid region of the accumulator toward the retract region of the hydraulic cylinder to accelerate movement of the hydraulic cylinder piston at a beginning of a retract stroke of the hydraulic cylinder.",
    "2. A hydraulic powering system according to claim 1 wherein: (a) the manifold assembly provides fluid connection between the accumulator hydraulic fluid port and the hydraulic cylinder retract port.",
    "3. A hydraulic powering system according to claim 2 further comprising: (a) a conduit extending between the manifold assembly and the hydraulic cylinder retract port.",
    "4. A hydraulic powering system according to claim 1 wherein: (a) the manifold assembly provides fluid connection between the accumulator hydraulic fluid port and the hydraulic cylinder extend port.",
    "5. A hydraulic powered system according to claim 1 wherein: (a) the manifold assembly comprises a solid metallic material containing conduits therein.",
    "6. A method of operating a hydraulic powering system, the method comprising: (a) feeding hydraulic fluid from an accumulator to a hydraulic cylinder retract region of a hydraulic cylinder side during a retract stroke of the hydraulic cylinder, wherein hydraulic powering system comprises: (i) the hydraulic cylinder comprising: (A) a hydraulic cylinder construction having a hydraulic cylinder wall and first and second hydraulic cylinder end caps forming an internal volume, a hydraulic cylinder piston constructed to slide within the internal volume between the first and second hydraulic cylinder end caps and dividing the internal volume into an extend region and a retract region, and a piston rod extending from the hydraulic cylinder piston and through the retract region and one of the first and second end caps to outside the hydraulic cylinder; (B) an extend port in fluid connection with the extend region of the hydraulic cylinder; and (C) a retract port in fluid communication with the retract region of the hydraulic cylinder; (ii) the accumulator comprising: (A) an accumulator construction having an accumulator wall and first and second accumulator end caps forming an accumulator internal volume, an accumulator piston constructed to slide within the accumulator internal volume between the first and second accumulator end caps and dividing the accumulator internal volume into a hydraulic fluid region and a compressible gas region; (B) a hydraulic fluid port in fluid communication with the hydraulic fluid region of the accumulator; and (iii) a manifold assembly comprising a plurality of passageways therethrough providing fluid connection between: (A) a hydraulic fluid extend source and the hydraulic cylinder extend port and the accumulator hydraulic fluid port; and (B) a hydraulic fluid retract source and the hydraulic cylinder retract port and the accumulator hydraulic fluid port; and (C) wherein the manifold assembly comprises a valve arrangement that directs flow of the hydraulic fluid through the manifold assembly, wherein: (1) the valve arrangement is constructed to direct the hydraulic fluid in the hydraulic fluid region of the accumulator toward the retract region of the hydraulic cylinder to accelerate movement of the hydraulic cylinder piston at a beginning of a retract stroke of the hydraulic cylinder.",
    "7. A method of operating a hydraulic powering system according to claim 6, further comprising: (a) feeding the hydraulic fluid between the manifold assembly and the accumulator hydraulic fluid port and the hydraulic cylinder retract port.",
    "8. A method of operating a hydraulic powering system according to claim 7, further comprising: (a) feeding the hydraulic fluid through a conduit extending between the manifold assembly and the hydraulic cylinder retract port.",
    "9. A method of operating a hydraulic powering system according to claim 6, further comprising: (a) feeding the hydraulic fluid between the manifold assembly and the accumulator hydraulic fluid port and the hydraulic cylinder extend port.",
    "10. A method of operating a hydraulic powering system according to claim 6, further comprising: (a) flowing the hydraulic fluid through the at least one passageways of the manifold assembly wherein the manifold assembly comprises a solid metallic material containing the passageways therein.",
    "11. A hydraulic powering system according to claim 1 wherein: (a) the valve arrangement is integral with the manifold assembly.",
    "12. A hydraulic powering system according to claim 1 wherein: (a) the valve arrangement is a structure separate from the manifold assembly that attaches to the manifold assembly.",
    "13. A hydraulic powering system according to claim 1 wherein: (a) the valve arrangement is constructed to direct the hydraulic fluid in the hydraulic fluid region of the accumulator toward the extend region of the hydraulic cylinder to accelerate movement of the hydraulic cylinder piston at a beginning of an extend stroke of the hydraulic cylinder.",
    "14. A method of operating a hydraulic powering system according to claim 6, further comprising: (a) the valve arrangement is constructed to direct the hydraulic fluid in the hydraulic fluid region of the accumulator toward the extend region of the hydraulic cylinder to accelerate movement of the hydraulic cylinder piston at a beginning of an extend stroke of the hydraulic cylinder."
  ],
  "description_excerpt": "The present disclosure relates to a hydraulic powering system and to a method of operating a hydraulic powering system. In particular, the hydraulic powering system includes a hydraulic cylinder, an accumulator, and a manifold assembly providing flow of hydraulic fluid between the hydraulic cylinder and the accumulator. The manifold assembly can also provide flow of hydraulic fluid between the hydraulic cylinder and the accumulator and a source of hydraulic fluid such as a hydraulic pump. The hydraulic powering system can be used in any environment where hydraulic power is desired. One particular area includes the application of hydraulic power for operating a well service pump in the oil and gas industry to assist with hydrocarbon production utilizing various downhole services such as hydraulic fracturing, acidizing, cementing, sand control, well control, and fluid circulation operations.\n\nHydraulic cylinders are often used to create a linear force. The movement of a piston within the hydraulic cylinder, as a result of the application of hydraulic fluid to one side of the piston, translates hydraulic energy from a hydraulic pump into a linear direction. Commonly, a piston rod extends from the piston through an end of the hydraulic cylinder. By application of hydraulic fluid to one side of the piston, the movement of the piston and the piston rod translates the energy into a first linear direction, and application of a hydraulic fluid to the other side of the piston can cause a linear force in the opposite direction.",
  "cpc": [
    "F15B 1/22",
    "F15B 1/24",
    "F15B 1/265",
    "F15B 15/04",
    "F15B 15/14",
    "F15B 15/202",
    "F15B 21/14"
  ],
  "ipc": [
    "F15B 1/22",
    "F15B 1/26",
    "F15B 15/04"
  ],
  "assignees": [
    "Industries Mailhot Inc"
  ],
  "inventors": [
    "Jeremy J. Gabor"
  ],
  "filing_date": "2020-06-03",
  "publication_date": "2022-11-08",
  "grant_date": "2022-11-08",
  "priority_date": "2019-06-04",
  "application_number": "US-202016891383-A",
  "family_id": "73649946",
  "cited_by_count": 3,
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}