Magnetic encoder

{
  "publication_number": "US11536591B2",
  "country": "US",
  "kind": "B2",
  "title": "Magnetic encoder",
  "abstract": "A magnetic encoder comprising an encoder element having at least two tracks of encoder regions, each region comprising a magnetic pole, the poles along each track being arranged as an alternating pattern of North and South poles, and one or more sensors, each sensor comprising one or more sensing elements associated with a respective track and generating an output that is indicative of the magnetic field associated with that track in the vicinity of the sensor, in which at least one track has a differing number of poles to at least one of the other tracks, and in which the properties of the poles of a first one of the tracks differ along the track such that there is a periodic variation along the first track of the magnetic field emitted by the first track that is detected by the sensing elements associated with the first track which at least partially cancels out a corresponding periodic variation in field from the other tracks that is also detected by the sensing elements associated with the first track.",
  "claims": [
    "1. A magnetic encoder comprising: a disk shaped, rotary encoder element (2) including one or more magnetized elements that in use is fixed to a backing member (12), the one or more elements together defining first and second tracks (3, 4) of encoder regions in which the first track (3) is located concentrically around the second track (4), each region comprising a magnetic pole, the poles along each track (3, 4) being arranged as an alternating pattern of North and South poles, the poles of the first track (3) extending to the edge of the encoder element (2) to give a perimeter that at least partially extends around a circular path of radius r, and at least one sensor (5, 6) fixed in a location relative to which the location of the magnetized elements of the tracks (3, 4) are to be determined; wherein the magnetic encoder includes at least one feature for simultaneously providing a location for a mechanical fixing (13) that secures the magnetized elements relative to the moving part and that contributes to a periodic variation along the first track (3) of the magnetic field emitted by the first track (3) that is detected by the sensing elements associated with the first track (3) which at least partially cancels out a corresponding periodic variation in field from the other tracks that is also detected by the sensing elements associated with the first track (3), the at least one feature comprising an outermost edge of the poles of the first track (3) that each extends in a straight line forming a chord to the path r.",
    "2. A magnetic encoder according to claim 1 in which the feature comprises at least one of: a difference in the properties of one or more of the poles of the first track (3) relative to other poles in the first track (3), the properties of at least one non-magnetized portion in between a pair of adjacent poles of the first track (3), and the properties of the at least one non-magnetized portion adjacent to at least one pole of the first track (3).",
    "3. A magnetic encoder according to claim 1 in which the feature receives a portion of the mechanical fixing (13) that engages the first track or a space between poles in the first track or adjacent one or more poles in the first track that interferes with the magnetic field of one or more of the poles it is adjacent to.",
    "4. A magnetic encoder according to claim 1 in which the backing member (12) supports the encoder element (2) and the mechanical fixing (13) engages both the backing member (12) and the at least one feature.",
    "5. A magnetic encoder according to claim 4 in which the encoder element (2) has an outer edge that is tapered inwards away from the backing portion, so that the disk forms a truncated cone, and the mechanical fixing (13) extends up along the outer edge and tapers inwards towards the centre of the encoder disk to form an undercut which receives the outer edge.",
    "6. A magnetic encoder according to claim 4 in which the mechanical fixing (13) comprises a can having a base part that is substantially complimentary to an external face of the backing portion that faces away from the encoder disk, and an upstanding perimeter wall that embraces an outermost edge of the backing portion and also an outermost edge of the encoder disk."
  ],
  "description_excerpt": "This invention relates to improvements in magnetic encoders, and in particular has application to small format multi-track linear or rotary encoders.\n\nA linear or rotary magnetic encoder can be used to measure position and is commonly used to measure the linear motion or rotary position of an object such as a motor rotor. The encoder typically comprises three main components. The first is an encoder element that has a plurality of encoding regions arranged along at least one elongate track. For a linear encoder the track will be linear and extend from one end of the encoder to the other, and for a rotary encoder the track will be curved to form an endless annular track around an axis of rotation. A set of sensors are located adjacent the encoder that detects the passing of the encoder regions as the encoder translates or rotates around the axis, and finally a signal processor is provided that processes the output signals from the sensors. The encoder may function as an incremental encoder or an absolute position encoder, the difference lying in the way the sensor responds to the passing encoder regions and how the output signal is processed by the signal processor.\n\nIn a typical magnetic encoder the encoder element comprises a set of magnetised regions arranged along a track comprising an alternating pattern or North and South poles. As the encoder moves, the poles move relative to the sensor. The sensor detects the changing magnetic field and this produces a corresponding change in the output of the sensor.",
  "cpc": [
    "G01D 5/2497",
    "F16C 41/007",
    "G01D 5/12",
    "G01D 5/24438",
    "G01D 5/24442",
    "G01D 5/2451",
    "H01F 7/0294"
  ],
  "ipc": [
    "G01D 5/249"
  ],
  "assignees": [
    "ZF Automotive UK Ltd"
  ],
  "inventors": [
    "Ari Akbar Hassan Al-Jaf",
    "Harvey Smith",
    "John Gorton"
  ],
  "filing_date": "2021-03-01",
  "publication_date": "2022-12-27",
  "grant_date": "2022-12-27",
  "priority_date": "2020-03-03",
  "application_number": "US-202117187944-A",
  "family_id": "70278606",
  "cited_by_count": 3,
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}