Rice gel production system and rice gel production method

{
  "publication_number": "US11583127B2",
  "country": "US",
  "kind": "B2",
  "title": "Rice gel production system and rice gel production method",
  "abstract": "A rice gel production system for producing rice gel in a form of a gel including: a cooking unit that cooks or steams raw-material rice to obtain cooked rice; a cooked rice conveyance unit that conveys the cooked rice; and a pulverizing unit that receives the cooked rice from the cooked rice conveyance unit and pulverizes the cooked rice to obtain rice gel. The pulverizing unit includes: a first pulverizing unit that pulverizes the cooked rice to obtain first pulverized rice; and a second pulverizing unit that pulverizes the first pulverized rice discharged from the first pulverizing unit, the pulverization by the second pulverizing unit being performed more finely as compared with the pulverization performed by the first pulverizing unit 100 A to obtain the rice gel.",
  "claims": [
    "1. A rice gel production system for producing rice gel in a form of a gel, the rice gel production system comprising: a cooking unit configured to cook or steam raw-material rice to make cooked rice; a cooked rice conveyance unit configured to convey the cooked rice from the cooking unit to a pulverizing unit; and the pulverizing unit configured to receive the cooked rice and pulverize the cooked rice to make rice gel, the pulverizing unit including: a first pulverizing unit configured to pulverize the cooked rice to make first pulverized rice, and a second pulverizing unit including an upper mill part and a lower mill part, the second pulverizing unit configured to pulverize the first pulverized rice discharged from the first pulverizing unit by causing the first pulverized rice to pass through a gap between the upper mill part and the lower mill part to make the rice gel, the pulverization of the second pulverizing unit being performed more finely as compared with pulverization performed by the first pulverizing unit.",
    "2. The rice gel production system according to claim 1, further comprising a first pulverized rice conveyor configured to convey the first pulverized rice discharged from the first pulverizing unit to the second pulverizing unit.",
    "3. The rice gel production system according to claim 1, wherein: the second pulverizing unit is constituted by a millstone-type friction grinding apparatus that includes the upper mill part and the lower mill part; and the upper mill part is stationary and the lower mill part is configured to rotate relative to the upper mill part.",
    "4. The rice gel production system according to claim 3, wherein: the first pulverizing unit is constituted by a millstone-type friction grinding apparatus that includes an upper mill part and a lower mill part and is configured to pulverize the cooked rice by causing the pulverization object to pass through a gap between the upper and lower mill parts rotating relative to each other, and a gap width in the second pulverizing unit is set smaller than a gap width in the first pulverizing unit, the gap width in the second pulverizing unit being a width of the gap between the upper and lower mill parts.",
    "5. A rice gel production method for producing rice gel in a form of a gel, the method comprising: pulverizing cooked rice made by cooking or steaming raw-material rice to make rice gel in the form of a gel, wherein pulverizing the cooked rice includes: grinding the cooked rice to make first pulverized rice; and grinding the first pulverized rice to make the rice gel, the grinding of the first pulverized rice being performed more finely as compared with grinding of the cooked rice.",
    "6. A rice gel production system for producing rice gel in a form of a gel, the rice gel production system comprising: a cooking unit configured to cook or steam a raw-material rice to make cooked rice; a cooked rice conveyance unit configured to convey the cooked rice from the cooking unit to a pulverizing unit; and the pulverizing unit configured to receive the cooked rice and grind the cooked rice to make the rice gel, wherein the pulverizing unit includes a plurality of pulverizing machines.",
    "7. The rice gel production system according to claim 6, wherein: at a time of being supplied to the pulverizing unit, the cooked rice has a temperature higher than a temperature associated with a time at which an alpha-form of a gelatinized starch component deteriorates to a beta-form.",
    "8. The rice gel production system according to claim 6, wherein: the cooked rice conveyance unit is configured to receive the cooked rice from the cooking unit and supply the cooked rice to the plurality of pulverizing machines.",
    "9. The rice gel production system according to claim 8, wherein: the cooked rice conveyance unit includes a main conveyor and a plurality of input conveyors, the main conveyor is configured to be coupled to the cooking unit, one of the input conveyors is configured to be coupled to the main conveyor, and the plurality of input conveyors are configured to be in series with one another, and one of the input conveyors serving as a first stage has a midway portion thereof located below a conveyance downstream end of the main conveyor, and one of the pulverizing machines or another one of the input conveyors serving as a subsequent stage is located below an end of the one input conveyor, and the input conveyors are configured to switch between forward and reverse directions such that the cooked rice is distributed and supplied to the plurality of pulverizing machines.",
    "10. The rice gel production system according to, claim 6, wherein: the cooking unit is constituted by a continuous-type rice cooking machine configured to heat a plurality of cooking pots, a conveyor is configured to convey the plurality of cooking pots in which the raw-material rice and cooking water are contained to make the cooked rice, and the cooked rice conveyance unit is further configured to cause removal of the cooked rice from the cooking pots prior to conveyance of the cooked rice to the pulverizing unit.",
    "11. The rice gel production system according to claim 6, wherein: the cooking unit is constituted by a continuous rice cooking apparatus configured to steam a raw-material rice while conveying the raw-material rice by a conveyor.",
    "12. The rice gel production system according to claim 6, further comprising: a rice gel transport unit configured to transport the rice gel made by the pulverizing unit; and a gel packaging unit configured to package the rice gel.",
    "13. The rice gel production system according to claim 12, wherein the rice gel transport unit is configured to transport the rice gel by a single eccentric screw pump.",
    "14. The rice gel production system according to claim 1, wherein one of the upper mill part or the lower mill part is configured to be stationary and the other of the upper mill part or the lower mill part is configured to rotate relative to the one of the upper mill part or the lower mill part.",
    "15. The rice gel production system according to claim 6, wherein the plurality of pulverizing machines includes a first grinding mill.",
    "16. The rice gel production system according to claim 15, wherein the first grinding mill includes an upper mill plate and a lower mill plate that is configured to rotate relative to the upper mill plate to grind cooked rice to make first pulverized rice.",
    "17. The rice gel production system according to claim 16, wherein the plurality of pulverizing machines includes a second grinding mill.",
    "18. The rice gel production system according to claim 17, wherein the second grinding mill includes an upper mill plate and a lower mill plate that is configured to rotate relative to the upper mill plate to grind the first pulverized rice to make rice gel.",
    "19. The rice gel production system according to claim 18, wherein a first gap defined by the upper mill plate and the lower mill plate of the first grinding mill is larger than a second gap defined by the upper mill plate and the lower mill plate of the second grinding mill."
  ],
  "description_excerpt": "The present invention relates to a rice gel production system and a rice gel production method for producing rice gel which is in the form of gel.\n\nRecently, rice flour which is produced from white rice being ground with a flour mill is in wide use as an ingredient of rice bread or the like (see, for example, Patent Literature 1; hereinafter PTL 1). The rice flour, however, has a disadvantage that starch readily falls into β-form (deterioration) so that the taste of the rice flour cannot be preserved for a long period. This is why rice gel is receiving attention as a food alternative to the rice flour, because the rice gel is able to preserve its taste for a relatively long period and offers a good handleability. One of known conventional methods for producing the rice gel includes the steps of: adding water to white rice or rice flour, and heating a resultant to obtain a gelatinized material that is in a paste-like state; and mechanically stirring the gelatinized material to obtain rice gel (see, for example, Patent Literature 2; hereinafter PTL 2).\n\nPatent Literature PTL 1: Japanese Patent Application Laid-Open No. 2006-136255 PTL 2: PCT International Publication No. WO2014/199961\n\nTechnical Problem Although a technique of producing rice gel from rice is conventionally disclosed, the technique merely shows one example of small-batch production of about 10 kg per day which is just at a prototype-on-table level. A mass production technique is indispensable, assuming that a large amount of rice gel is used as an ingredient of a processed food, for example.",
  "cpc": [
    "A47J 27/002",
    "A23L 7/10",
    "A23P 10/20",
    "A47J 2027/043",
    "A47J 27/00",
    "A47J 27/04",
    "B65G 49/00"
  ],
  "ipc": [
    "A23L 7/10",
    "A23P 10/20",
    "A47J 27/00",
    "A47J 27/04",
    "B65G 49/00"
  ],
  "assignees": [
    "YANMAR CO LTD",
    "YANMAR POWER TECHNOLOGY CO LTD"
  ],
  "inventors": [
    "TSUCHIYA Kuniyasu"
  ],
  "filing_date": "2017-10-10",
  "publication_date": "2023-02-21",
  "grant_date": "2023-02-21",
  "priority_date": "2016-11-10",
  "application_number": "US-201716348430-A",
  "family_id": "62109542",
  "citations": [
    "JP2004323313A",
    "JP2004511344A",
    "JP2006136255A",
    "JP2016158796A",
    "JP2017163849A",
    "JPH09192627A",
    "US2002144933A1",
    "US2005258015A1",
    "US2007042102A1",
    "US2014314941A1",
    "US4450757A",
    "US4502643A",
    "US6056986A",
    "WO2014199961A1",
    "WO2016006051A1"
  ]
}