Vehicle battery tray having tub-based component

{
  "publication_number": "US11688910B2",
  "country": "US",
  "kind": "B2",
  "title": "Vehicle battery tray having tub-based component",
  "abstract": "A battery tray for an electric vehicle includes a tub component that has a floor portion and a perimeter wall portion that integrally extends upward around a peripheral edge of the floor portion to border a battery containment area of the tub component. The tub component may include a plurality of cross member portions that integrally interconnect with the floor portion and the perimeter wall portion so as to span laterally across the battery containment area to divide the battery containment area into separate compartments. A support structure of the battery tray may have an elongated member coupled at an exterior side of each of opposing longitudinal sections of the perimeter wall portion of the tub component.",
  "claims": [
    "1. A battery tray for an electric vehicle, the battery tray comprising: a tub component having a floor portion and a perimeter wall portion extending from the floor portion to border a battery containment area of the tub component, the floor portion and the perimeter wall portion integrally formed together as a single integral piece; and a support structure coupled at an exterior side of the perimeter wall portion of the tub component and extending along an entire length of the exterior side.",
    "2. The battery tray of claim 1, wherein the tub component comprises at least one cross member portion that integrally interconnects with the floor portion and the perimeter wall portion so as to span laterally across the battery containment area to divide the battery containment area into separate compartments.",
    "3. The battery tray of claim 2, wherein the at least one cross member portion includes a forward wall and a rearward wall that each provide an interior surface of adjacent compartments of the battery containment area.",
    "4. The battery tray of claim 3, wherein the support structure includes secondary cross members that span laterally.",
    "5. The battery tray of claim 4, wherein the tub component defines recesses between the forward wall and the rearward wall protruding upward into the cross member portions of the tub component to mate with and over the secondary cross members of the support structure.",
    "6. The battery tray of claim 1, further comprising a cover attached over the battery containment area of the tub component, wherein the cover defines at least one stiffening channel.",
    "7. The battery tray of claim 1, wherein the support structure comprises an elongated member coupled at the exterior side of the perimeter wall portion.",
    "8. The battery tray of claim 7, wherein the elongated member of the support structure comprises a metal beam having a tubular shape with at least one hollow opening.",
    "9. A battery tray for an electric vehicle, the battery tray comprising: a tub component having a floor portion and a perimeter wall portion extending from the floor portion to border a battery containment area of the tub component, wherein the floor portion and the perimeter wall portion are integrally formed together as a single integral piece, and wherein the single integral piece comprises a sheet molding compound; and a support structure coupled at an exterior side of the perimeter wall portion of the tub component and extending along an entire length of the exterior side.",
    "10. The battery tray of claim 9, wherein the support structure comprises an elongated member having a tubular shape.",
    "11. The battery tray of claim 9, wherein the tub component comprises at least one cross member portion that integrally interconnects with the floor portion and the perimeter wall portion so as to span laterally across the battery containment area to divide the battery containment area into separate compartments.",
    "12. The battery tray of claim 11, wherein the at least one cross member portion includes a forward wall and a rearward wall that each provide an interior surface of adjacent compartments of the battery containment area.",
    "13. The battery tray of claim 12, wherein the support structure includes secondary cross members that span laterally.",
    "14. The battery tray of claim 13, wherein the tub component defines recesses between the forward wall and the rearward wall protruding upward into the cross member portions of the tub component to mate with and over the secondary cross members of the support structure.",
    "15. The battery tray of claim 9, further comprising a cover attached over the battery containment area of the tub component, and wherein the cover defines at least one stiffening channel.",
    "16. A battery tray for an electric vehicle, the battery tray comprising: a tub component having a floor portion and a perimeter wall portion extending from the floor portion to border a battery containment area of the tub component; and a support structure coupled at an exterior side of the perimeter wall portion of the tub component and extending along an entire length of the exterior side, wherein the tub component further comprises at least one cross member portion that interconnects with the floor portion and the perimeter wall portion so as to span laterally across the battery containment area to divide the battery containment area into separate compartments, and wherein the floor portion, the perimeter wall portion, and the at least one cross member portion are integrally formed together as a single integral piece.",
    "17. The battery tray of claim 16, wherein the support structure comprises an elongated member coupled at the exterior side of the perimeter wall portion.",
    "18. The battery tray of claim 17, wherein the elongated member of the support structure comprises a metal beam having a tubular shape with at least one hollow opening.",
    "19. The battery tray of claim 16, further comprising a cover attached over the battery containment area of the tub component.",
    "20. The battery tray of claim 19, wherein the cover defines at least one stiffening channel."
  ],
  "description_excerpt": "The present disclosure generally relates to vehicle battery support trays and structures, and more particularly to structural components and protective enclosures for concealing and protecting vehicle electronic components and batteries, such as battery packs or modules or the like for electric and hybrid electric vehicles.\n\nElectric and hybrid electric vehicles are typically designed to locate and package battery modules on the vehicle in a manner that protects the batteries from damage when driving in various climates and environments, and also that protects the batteries from different types of impacts. It is also fairly common for vehicle frames to locate batteries in a portion of the frame or sub-structure of the vehicle, such as between the axles and near the floor of the vehicle, which can distribute the weight of the batteries across the vehicle frame and establish a low center of gravity for the vehicle.\n\nThe present disclosure provides a battery tray for an electric vehicle, such as an all-electric or hybrid electric vehicle, where the battery tray has a tub component that may provide a perimeter wall around a battery containment area of the battery tray. The tub component may be formed or molded to provide an interior surface of the battery containment area that is sealed and resistant to leaks or penetration of gases or liquids, so to protect the batteries or battery modules contained in the battery tray.",
  "cpc": [
    "H01M 50/20",
    "B60K 1/04",
    "B60K 2001/0438",
    "B60L 50/64",
    "B60L 50/66",
    "H01M 10/6572",
    "H01M 2220/20",
    "H01M 50/209",
    "H01M 50/249",
    "Y02E 60/10",
    "Y02T 10/70"
  ],
  "ipc": [
    "B60K 1/04",
    "B60L 50/60",
    "B60L 50/64",
    "H01M 50/20",
    "H01M 50/249"
  ],
  "assignees": [
    "Shape Corp"
  ],
  "inventors": [
    "Mark Charles Stephens",
    "Joseph Robert Matecki",
    "Bob Brady",
    "Matthew Kuipers",
    "Paul Michael Roehm"
  ],
  "filing_date": "2021-11-04",
  "publication_date": "2023-06-27",
  "grant_date": "2023-06-27",
  "priority_date": "2018-03-15",
  "application_number": "US-202117519040-A",
  "family_id": "80270057",
  "cited_by_count": 19,
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