Patent · US11767438B2 · B2 · US
Automatic plant for preparing paints and the like
- (11) Publication number
- US11767438B2
- (21) Application number
- 17/242,801
- (22) Filing date
- 2021-04-28
- (30) Priority date
- 2020-04-30
- (43) Publication date
- 2023-09-26
- (45) Date of grant
- 2023-09-26
- (51) IPC
- B01F 101/30; B01F 29/30; B01F 29/34; B25J 13/08; B25J 15/00; B25J 5/02; B65B 7/28; C09D 7/80; G05B 15/02
- (52) CPC
- C09D Coating compositions, e.g. paints, varnishes or lacquers; filling pastes; chemical paint or ink removers; inks; correcting fluids; woodstains; pastes or solids for colouring or printing; use of materials therefor: 7/80
- B01F Mixing, e.g. dissolving, emulsifying or dispersing: 2101/30, 29/30, 29/34, 33/8442, 33/85, 35/2205, 35/423
- B25J Manipulators; chambers provided with manipulation devices: 13/08, 15/0014, 15/0028, 5/02
- B65B Machines, apparatus or devices for, or methods of, packaging articles or materials; unpacking: 61/00, 7/28
- B65C Labelling or tagging machines, apparatus, or processes{}: 9/26
- G05B Control or regulating systems in general; functional elements of such systems; monitoring or testing arrangements for such systems or elements: 15/02
- (73) Assignee
- DROMONT SpA
- (72) Inventors
- Luca Drocco
- (54) Title
- Automatic plant for preparing paints and the like
- (57) Abstract
An automatic plant for preparing paints includes an automatic stock configured to contain a plurality of closed containers with different formats, an automatic process line comprising a plurality of operating stations, robotic unit movable between the various stations of the automatic process line to pick up each container in an inlet station and transfer it in succession from each station to the next station, the robotic unit having an adjustable gripping member configured for gripping containers with at least two different sizes, and a control unit configured to receive paint orders including information relating to the format of the containers and the color of the paint requested by the buyer.
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Claims (6)
- An automatic plant for preparing paints, comprising: an automated stock configured to contain a plurality of closed containers pre-filled with a neutral base, wherein the automated stock has at least two storage sections configured for receiving containers with different sizes, wherein the automated stock includes an automatic pick-up device configured for picking up a container or containers of the plurality of containers in said two storage sections, an automatic process line having a plurality of stations including an inlet and dimension verification station, a drilling station for the formation of holes in the container lids of the containers, a dosing station for dosing dyes through the holes of the container lids, at least one stirring station for stirring the containers, a labeling station and an outlet station, a robotic unit movable between stations of the plurality of stations to pick up each container in the inlet and dimension verification station and transfer it in succession from one station of the plurality of stations to a next station of the plurality of stations until the outlet station, said robotic unit having an adjustable gripping member configured for gripping containers with at least two different sizes, and a control unit configured to receive a paint orders including information relating to a size of the containers and a color of the paint requested, wherein the control unit following a receipt of the order, controls the automatic pick-up device for picking up from the automated stock successive containers with sizes corresponding to the order and controls the robotic unit to adapt the automatic pick-up device to the size of the containers which from time to time are placed in the inlet and dimension verification station.
- The plant of claim 1, wherein said robotic unit comprises a base slidably coupled to a stationary guide parallel to the automatic process line and a support body vertically movable with respect to the base between a lowered position and a raised position and carrying the adjustable gripping member, which is transversely movable between a retracted rest position and an extended position for the engagement of the containers.
- The plant of claim 2, wherein said adjustable gripping member comprises a fork device movable in a vertical direction to adapt the adjustable gripping member to a height of the containers with different sizes.
- The plant of claim 3, wherein said fork device has a U-shaped seat configured for engaging containers with a maximum diameter and carrying two gripping elements adjustable in a horizontal direction to adapt said U-shaped seat for picking up containers with a diameter smaller than said maximum diameter.
- The plant of claim 1, wherein said inlet and dimension verification station is provided with sensors which transmit to said control unit information on the size of the containers arranged from time to time in the inlet and dimension verification station and wherein said control unit on the basis of the information provided by said sensors controls said robotic unit for the adjustment of the adjustable gripping member to the size corresponding to that of the container from time to time present in the inlet and dimension verification station.
- The plant of claim 1, wherein said robotic unit carries a cap application assembly configured to apply caps for closing the holes formed in the container lids.
Description
The present invention relates in general to the production of paints and the like and relates to an automatic plant for preparing paints.
More precisely, the invention relates to a plant wherein closed containers pre-filled with a neutral base are opened for adding dosed quantities of dyes, subsequently re-closed, stirred for a homogeneous mixing of the dyes with the base and, finally, labeled.
Paints and varnishes, whether for amateur or professional use, are commonly marketed by retail stores, department stores or distribution centers.
Usually, stores cannot have all possible colors and sizes of paints in stock. Therefore, shops that sell paints and the like are often equipped with tinting machines that form the paints required by the end user by adding dyes with neutral bases (usually white or transparent) contained in pre-filled containers. The tinting machines carry out the controlled dosage of the dyes necessary to obtain the color required by the user. After adding the dyes, mixing must be done to make the color homogeneous.
Preparing paints on request may involve long waiting times for the buyer, especially in the case of professional users who need medium-to-large quantities of products in a relatively short time.
In the state of the art, systems have already been proposed for preparing paints that allow limiting of the waiting time of users in the sales points. The document U.S. Pat. No. 6,959,284 discloses a paint preparation system wherein a consumer places an order for paints from a supplier via the internet or a telecommunication line.
Citations (15)
- US5203387A
- US6309464B1
- US6494608B1
- US20030110101A1
- US20040017728A1
- FR2972369A1
- US20170072374A1
- US20170080394A1
- EP3225301A1
- US20210371147A1
- US11492165B2
- US20200393819A1
- US20210017008A1
- US20210291240A1
- US20210340389A1
Record as JSON
{
"publication_number": "US11767438B2",
"country": "US",
"kind": "B2",
"title": "Automatic plant for preparing paints and the like",
"abstract": "An automatic plant for preparing paints includes an automatic stock configured to contain a plurality of closed containers with different formats, an automatic process line comprising a plurality of operating stations, robotic unit movable between the various stations of the automatic process line to pick up each container in an inlet station and transfer it in succession from each station to the next station, the robotic unit having an adjustable gripping member configured for gripping containers with at least two different sizes, and a control unit configured to receive paint orders including information relating to the format of the containers and the color of the paint requested by the buyer.",
"claims": [
"1. An automatic plant for preparing paints, comprising: an automated stock configured to contain a plurality of closed containers pre-filled with a neutral base, wherein the automated stock has at least two storage sections configured for receiving containers with different sizes, wherein the automated stock includes an automatic pick-up device configured for picking up a container or containers of the plurality of containers in said two storage sections, an automatic process line having a plurality of stations including an inlet and dimension verification station, a drilling station for the formation of holes in the container lids of the containers, a dosing station for dosing dyes through the holes of the container lids, at least one stirring station for stirring the containers, a labeling station and an outlet station, a robotic unit movable between stations of the plurality of stations to pick up each container in the inlet and dimension verification station and transfer it in succession from one station of the plurality of stations to a next station of the plurality of stations until the outlet station, said robotic unit having an adjustable gripping member configured for gripping containers with at least two different sizes, and a control unit configured to receive a paint orders including information relating to a size of the containers and a color of the paint requested, wherein the control unit following a receipt of the order, controls the automatic pick-up device for picking up from the automated stock successive containers with sizes corresponding to the order and controls the robotic unit to adapt the automatic pick-up device to the size of the containers which from time to time are placed in the inlet and dimension verification station.",
"2. The plant of claim 1, wherein said robotic unit comprises a base slidably coupled to a stationary guide parallel to the automatic process line and a support body vertically movable with respect to the base between a lowered position and a raised position and carrying the adjustable gripping member, which is transversely movable between a retracted rest position and an extended position for the engagement of the containers.",
"3. The plant of claim 2, wherein said adjustable gripping member comprises a fork device movable in a vertical direction to adapt the adjustable gripping member to a height of the containers with different sizes.",
"4. The plant of claim 3, wherein said fork device has a U-shaped seat configured for engaging containers with a maximum diameter and carrying two gripping elements adjustable in a horizontal direction to adapt said U-shaped seat for picking up containers with a diameter smaller than said maximum diameter.",
"5. The plant of claim 1, wherein said inlet and dimension verification station is provided with sensors which transmit to said control unit information on the size of the containers arranged from time to time in the inlet and dimension verification station and wherein said control unit on the basis of the information provided by said sensors controls said robotic unit for the adjustment of the adjustable gripping member to the size corresponding to that of the container from time to time present in the inlet and dimension verification station.",
"6. The plant of claim 1, wherein said robotic unit carries a cap application assembly configured to apply caps for closing the holes formed in the container lids."
],
"description_excerpt": "The present invention relates in general to the production of paints and the like and relates to an automatic plant for preparing paints.\n\nMore precisely, the invention relates to a plant wherein closed containers pre-filled with a neutral base are opened for adding dosed quantities of dyes, subsequently re-closed, stirred for a homogeneous mixing of the dyes with the base and, finally, labeled.\n\nPaints and varnishes, whether for amateur or professional use, are commonly marketed by retail stores, department stores or distribution centers.\n\nUsually, stores cannot have all possible colors and sizes of paints in stock. Therefore, shops that sell paints and the like are often equipped with tinting machines that form the paints required by the end user by adding dyes with neutral bases (usually white or transparent) contained in pre-filled containers. The tinting machines carry out the controlled dosage of the dyes necessary to obtain the color required by the user. After adding the dyes, mixing must be done to make the color homogeneous.\n\nPreparing paints on request may involve long waiting times for the buyer, especially in the case of professional users who need medium-to-large quantities of products in a relatively short time.\n\nIn the state of the art, systems have already been proposed for preparing paints that allow limiting of the waiting time of users in the sales points. The document U.S. Pat. No. 6,959,284 discloses a paint preparation system wherein a consumer places an order for paints from a supplier via the internet or a telecommunication line.",
"cpc": [
"C09D 7/80",
"B01F 2101/30",
"B01F 29/30",
"B01F 29/34",
"B01F 33/8442",
"B01F 33/85",
"B01F 35/2205",
"B01F 35/423",
"B25J 13/08",
"B25J 15/0014",
"B25J 15/0028",
"B25J 5/02",
"B65B 61/00",
"B65B 7/28",
"B65C 9/26",
"G05B 15/02"
],
"ipc": [
"B01F 101/30",
"B01F 29/30",
"B01F 29/34",
"B25J 13/08",
"B25J 15/00",
"B25J 5/02",
"B65B 7/28",
"C09D 7/80",
"G05B 15/02"
],
"assignees": [
"DROMONT SpA"
],
"inventors": [
"Luca Drocco"
],
"filing_date": "2021-04-28",
"publication_date": "2023-09-26",
"grant_date": "2023-09-26",
"priority_date": "2020-04-30",
"application_number": "US-202117242801-A",
"family_id": "71575679",
"cited_by_count": 0,
"citations": [
"US5203387A",
"US6309464B1",
"US6494608B1",
"US20030110101A1",
"US20040017728A1",
"FR2972369A1",
"US20170072374A1",
"US20170080394A1",
"EP3225301A1",
"US20210371147A1",
"US11492165B2",
"US20200393819A1",
"US20210017008A1",
"US20210291240A1",
"US20210340389A1"
]
}
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