Food production apparatus, rotation method and food production method

{
  "publication_number": "US12063936B2",
  "country": "US",
  "kind": "B2",
  "title": "Food production apparatus, rotation method and food production method",
  "abstract": "A food production apparatus, a rotation method and a food production method which stably and accurately rotate a foodstuff workpiece by a desired angle are provided. At least any one of a first rotation unit (31) and a second rotation unit (32) is moved in such a manner that a foodstuff workpiece (W) is nipped and held by the first rotation unit (31) and the second rotation unit (32). The first rotation unit (31) and the second rotation unit (32) which nip and hold the foodstuff workpiece (W) are actively rotated in synchronization with each other. At least any one of the first rotation unit (31) and the second rotation unit (32) is moved in such a manner that the foodstuff workpiece (W) is released from the first rotation unit (31) and the second rotation unit (32).",
  "claims": [
    "1. A food production apparatus comprising: a first conveyor which conveys a foodstuff workpiece; a rotation machine which rotates the foodstuff workpiece; and a control unit that controls the rotation machine, wherein: the rotation machine includes; a first rotation unit and a second rotation unit which are provided to be actively rotatable, at least any one of the first rotation unit and the second rotation unit being provided to be movable in such a manner that a distance of the first rotation unit and the second rotation unit is variable; and a lifting-lowering elastic member comprising a member which is able to be elastically compressed in a height direction, the control unit controls rotation of both the first rotation unit and the second rotation unit and movement of at least any one of the first rotation unit and the second rotation unit in such a manner that: at least any one of the first rotation unit and the second rotation unit is moved in such a manner that the foodstuff workpiece is nipped and held by the first rotation unit and the second rotation unit and that the lifting-lowering elastic member prevents excessive force from acting on the foodstuff workpiece between the first rotation unit and the second rotation unit; the first rotation unit and the second rotation unit in a state of nipping and holding the foodstuff workpiece are actively rotated in synchronization with each other; and at least any one of the first rotation unit and the second rotation unit is moved to release the foodstuff workpiece from the first rotation unit and the second rotation unit; the second rotation unit is provided at a position facing the first rotation unit and includes a plurality of protrusion portions extending toward the first rotation unit; and the plurality of protrusion portions include: two or more inner protrusion portions provided at positions which are relatively close to a rotation axis of the second rotation unit; and one or more outer protrusion portions which are relatively far apart from the rotation axis of the second rotation unit.",
    "2. The food production apparatus as defined in claim 1, wherein: the first conveyor includes a plurality of string-shaped members, and when the first rotation unit and the second rotation unit nip and hold the foodstuff workpiece, the plurality of protrusion portions penetrate between string-shaped members and lift the foodstuff workpiece from the first conveyor.",
    "3. The food production apparatus as defined in claim 1, further comprising: a foodstuff workpiece supply unit which sends out the foodstuff workpiece; and a second conveyor which receives from above the foodstuff workpiece sent out from the foodstuff workpiece supply unit and delivers the foodstuff workpiece to the first conveyor, wherein, per unit length in a conveyance direction of the foodstuff workpiece, a contact area between the second conveyor and the foodstuff workpiece placed on the second conveyor is larger than a contact area between the first conveyor and the foodstuff workpiece placed on the first conveyor.",
    "4. The food production apparatus as defined in claim 3, wherein a distance between the second conveyor and the first conveyor is set to a distance such that in a state where a part of the foodstuff workpiece is placed on the second conveyor, another part of the foodstuff workpiece lands on the first conveyor.",
    "5. A food production apparatus comprising: a first conveyor which includes a plurality of string-shaped members and conveys a foodstuff workpiece; a rotation machine which rotates the foodstuff workpiece; and a control unit which controls the rotation machine, wherein: the rotation machine includes: a first rotation unit; a second rotation unit which is provided at a position facing the first rotation unit and includes a plurality of protrusion portions extending toward the first rotation unit, and a lifting-lowering elastic member comprising a member which is able to be elastically compressed in a height direction, one of the first rotation unit and the second rotation unit is provided to be able to rotate actively, and the other is provided to be able to rotate passively, the control unit controls movement and rotation of at least any one of the first rotation unit and the second rotation unit in such a manner that: the first rotation unit and the second rotation unit nip and hold the foodstuff workpiece and the lifting-lowering elastic member prevents excessive force from acting on the foodstuff workpiece between the first rotation unit and the second rotation unit; one of the first rotation unit and the second rotation unit is actively rotated in a state where the first rotation unit and the second rotation unit nip and hold the foodstuff workpiece; and the foodstuff workpiece is released from the first rotation unit and the second rotation unit, and the plurality of protrusion portions include: two or more inner protrusion portions provided at positions which are relatively close to a rotation axis of the second rotation unit; and one or more outer protrusion portions which are relatively far apart from the rotation axis of the second rotation unit.",
    "6. The food production apparatus as defined in claim 5, further comprising: a foodstuff workpiece supply unit which sends out the foodstuff workpiece; and a second conveyor which receives from above the foodstuff workpiece sent out from the foodstuff workpiece supply unit and delivers the foodstuff workpiece to the first conveyor, wherein, per unit length in a conveyance direction of the foodstuff workpiece, a contact area between the second conveyor and the foodstuff workpiece placed on the second conveyor is larger than a contact area between the first conveyor and the foodstuff workpiece placed on the first conveyor.",
    "7. The food production apparatus as defined in claim 6, wherein a distance between the second conveyor and the first conveyor is set to a distance such that in a state where a part of the foodstuff workpiece is placed on the second conveyor, another part of the foodstuff workpiece lands on the first conveyor.",
    "8. A food production apparatus comprising: a first conveyor which conveys a foodstuff workpiece; a rotation machine which rotates the foodstuff workpiece; and a control unit that controls the rotation machine, wherein: the rotation machine includes a first rotation unit and a second rotation unit which are provided to be actively rotatable, at least any one of the first rotation unit and the second rotation unit being provided to be movable in such a manner that a distance of the first rotation unit and the second rotation unit is variable, the control unit controls rotation of both the first rotation unit and the second rotation unit and movement of at least any one of the first rotation unit and the second rotation unit in such a manner that: at least any one of the first rotation unit and the second rotation unit is moved in such a manner that the foodstuff workpiece is nipped and held by the first rotation unit and the second rotation unit; the first rotation unit and the second rotation unit in a state of nipping and holding the foodstuff workpiece are actively rotated in synchronization with each other; and at least any one of the first rotation unit and the second rotation unit is moved to release the foodstuff workpiece from the first rotation unit and the second rotation unit, the first conveyor includes a plurality of string-shaped members, the second rotation unit is provided at a position facing the first rotation unit and includes a plurality of protrusion portions extending toward the first rotation unit, when the first rotation unit and the second rotation unit nip and hold the foodstuff workpiece, the plurality of protrusion portions penetrate between string-shaped members and lift the foodstuff workpiece from the first conveyor, and the first rotation unit includes one or more projecting portions which project toward the second rotation unit and face the plurality of protrusion portions.",
    "9. A rotation method of rotating a foodstuff workpiece, comprising the steps of: moving at least any one of a first rotation unit and a second rotation unit in such a manner that the first rotation unit and the second rotation unit nip and hold the foodstuff workpiece and that a lifting-lowering elastic member comprising a member which is able to be elastically compressed in a height direction prevents excessive force from acting on the foodstuff workpiece between the first rotation unit and the second rotation unit; actively rotating the first rotation unit and the second rotation unit which nip and hold the foodstuff workpiece in synchronization with each other; and moving at least any one of the first rotation unit and the second rotation unit to release the foodstuff workpiece from the first rotation unit and the second rotation unit, wherein the second rotation unit is provided at a position facing the first rotation unit and includes a plurality of protrusion portions extending toward the first rotation unit, and wherein the plurality of protrusion portions include: two or more inner protrusion portions provided at positions which are relatively close to a rotation axis of the second rotation unit; and one or more outer protrusion portions which are relatively far apart from the rotation axis of the second rotation unit.",
    "10. A rotation method of rotating a foodstuff workpiece, comprising the steps of: conveying the foodstuff workpiece by a first conveyor including a plurality of string-shaped members, a first rotation unit and a second rotation unit being provided to face each other, the second rotation unit including a plurality of protrusion portions extending toward the first rotation unit; moving at least any one of the first rotation unit and the second rotation unit in such a manner that the foodstuff workpiece is nipped and held by the first rotation unit and the second rotation unit and that a lifting-lowering elastic member comprising a member which is able to be elastically compressed in a height direction prevents excessive force from acting on the foodstuff workpiece between the first rotation unit and the second rotation unit; actively rotating one of the first rotation unit and the second rotation unit while the other rotates passively, in a state where the first rotation unit and the second rotation unit nip and hold the foodstuff workpiece; and moving at least any one of the first rotation unit and the second rotation unit in such a manner that the foodstuff workpiece is released from the first rotation unit and the second rotation unit, wherein the plurality of protrusion portions include: two or more inner protrusion portions provided at positions which are relatively close to a rotation axis of the second rotation unit; and one or more outer protrusion portions which are relatively far apart from the rotation axis of the second rotation unit.",
    "11. A food production method of rotating a foodstuff workpiece, comprising the steps of: moving at least any one of a first rotation unit and a second rotation unit in such a manner that the foodstuff workpiece is nipped and held by the first rotation unit and the second rotation unit and that excessive force is prevented from acting on the foodstuff workpiece between the first rotation unit and the second rotation unit by a lifting-lowering elastic member comprising a member which is able to be elastically compressed in a height direction; actively rotating the first rotation unit and the second rotation unit which nip and hold the foodstuff workpiece in synchronization with each other; and moving at least any one of the first rotation unit and the second rotation unit in such a manner that the foodstuff workpiece is released from the first rotation unit and the second rotation unit, wherein the second rotation unit is provided at a position facing the first rotation unit and includes a plurality of protrusion portions extending toward the first rotation unit, and wherein the plurality of protrusion portions include: two or more inner protrusion portions provided at positions which are relatively close to a rotation axis of the second rotation unit; and one or more outer protrusion portions which are relatively far apart from the rotation axis of the second rotation unit.",
    "12. A food production method of rotating a foodstuff workpiece, comprising the steps of: conveying the foodstuff workpiece by a first conveyor including a plurality of string-shaped members, a first rotation unit and a second rotation unit being provided to face each other, the second rotation unit including a plurality of protrusion portions extending toward the first rotation unit; moving at least any one of the first rotation unit and the second rotation unit in such a manner that the foodstuff workpiece is nipped and held by the first rotation unit and the second rotation unit and that excessive force is prevented from acting on the foodstuff workpiece between the first rotation unit and the second rotation unit by a lifting-lowering elastic member comprising a member which is able to be elastically compressed in a height direction; actively rotating one of the first rotation unit and the second rotation unit while the other rotates passively, in a state where the first rotation unit and the second rotation unit nip and hold the foodstuff workpiece; and moving at least any one of the first rotation unit and the second rotation unit in such a manner that the foodstuff workpiece is released from the first rotation unit and the second rotation unit, wherein the plurality of protrusion portions include: two or more inner protrusion portions provided at positions which are relatively close to a rotation axis of the second rotation unit; and one or more outer protrusion portions which are relatively far apart from the rotation axis of the second rotation unit.",
    "13. A food production apparatus comprising: a first conveyor which includes a plurality of string-shaped members and conveys a foodstuff workpiece; a rotation machine which rotates the foodstuff workpiece; and a control unit which controls the rotation machine, wherein: the rotation machine includes: a first rotation unit; and a second rotation unit which is provided at a position facing the first rotation unit and includes a plurality of protrusion portions extending toward the first rotation unit, one of the first rotation unit and the second rotation unit is provided to be able to rotate actively, and the other is provided to be able to rotate passively, the control unit controls movement and rotation of at least any one of the first rotation unit and the second rotation unit in such a manner that: the first rotation unit and the second rotation unit nip and hold the foodstuff workpiece; one of the first rotation unit and the second rotation unit is actively rotated in a state where the first rotation unit and the second rotation unit nip and hold the foodstuff workpiece; and the foodstuff workpiece is released from the first rotation unit and the second rotation unit, and the first rotation unit includes one or more projecting portions which project toward the second rotation unit and face the plurality of protrusion portions."
  ],
  "description_excerpt": "The present invention relates to a food production apparatus, a rotation method, and a food production method.\n\nA variety of processed food products are widely offered to stores as well as to the general public. Processed food products can be offered in a variety of forms, such as room temperature food products, refrigerated food products, chilled food products, and frozen food products, by the development of food processing technology (in particular, the development of the technology of refrigeration and freezing). The demand for such processed food products is expected to increase in the future with the diversification of consumer tastes, the growing need for convenience, and the increasing awareness of food safety. In particular, it is desirable to provide not only processed food products that are easy to process, but also processed food products that are complex and difficult to process.\n\nSuch processed food products include, for example, rolled food products such as spring rolls and egg rolls. In order to make a rolled food, it is necessary to wrap and roll up ingredients with a skin made of flour or other material. Suitable skill and experience are necessary to roll ingredients neatly and properly with a skin, and such a task is very difficult for those who are not accustomed to cooking and is often avoided. In addition, making a large quantity of rolled food products with uniform quality is difficult even for those who are familiar with cooking and is a time-consuming and troublesome task.",
  "cpc": [
    "A21C 9/08",
    "A21C 11/10",
    "A21C 9/085",
    "A23L 7/109",
    "A23P 20/20",
    "A23P 30/00",
    "B65G 15/105",
    "B65G 2201/0202",
    "B65G 43/10",
    "B65G 47/244",
    "B65G 47/52",
    "B65H 9/00"
  ],
  "ipc": [
    "A21C 11/10",
    "A21C 9/08",
    "B65G 47/244"
  ],
  "assignees": [
    "Nichirei Foods Inc"
  ],
  "inventors": [
    "Ryuichi Itou",
    "Suguru HIRAYAMA",
    "Toru Iwasa",
    "Minoru Mamiya"
  ],
  "filing_date": "2020-08-07",
  "publication_date": "2024-08-20",
  "grant_date": "2024-08-20",
  "priority_date": "2019-08-09",
  "application_number": "US-202017633816-A",
  "family_id": "74569665",
  "cited_by_count": 0,
  "citations": [
    "US4457419A",
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    "US20030075030A1",
    "JP2002226082A",
    "JP2009261310A",
    "JP2010246480A",
    "US20110036245A1",
    "JP5647777B2",
    "US8550228B1",
    "CN206842340U"
  ]
}