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Patent · US6271608B1 · B1 · US

Alternating current machines

(11) Publication number
US6271608B1
(21) Application number
09/147,056
(22) Filing date
1997-04-01
(30) Priority date
1996-03-29
(43) Publication date
2001-08-07
(45) Date of grant
2001-08-07
(51) IPC
H02K 3/50; H02K 5/20; H02K 5/22; H02K 9/06
(52) CPC
  • H02K Dynamo-electric machines: 3/50, 2203/06, 5/207, 5/225, 9/06
(73) Assignee
Newage International Ltd
(72) Inventors
Lawerence Haydock; Peter John Wyles; John Ernst Clive Bean
(54) Title
Alternating current machines
(57) Abstract

An AC generator comprises a rotor 25 within a stator 24. The rotor carries a fan 27 at one end of the stator. The fan 27 is within a casing 30 which forms volume discharge passages 32. The fan 27 has blades 31 which project from the hub 28 at an angle which is oblique to the radial whereby those blades 31 trail the radial. The stator windings 23 form terminal leads 34 which are led from the end of the stator 24 remote from the fan 27. A circumferential array of cleats 35 which each have the form of a comb, support and guide the terminal leads 34 circumferentially, spaced from one another, to a certain location at the top from which the leads are taken and connected to terminals above. Those terminals are formed by the lower ends of busbars (56 to 58, 61 to 69) which extend through and which are supported by a structural panel of insulating material which forms an insulating barrier between the ends of those busbars. The upper end of each of those busbars forms the power output terminals U, V and W and the neutral terminals of the machine.

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Claims (2)

  1. A power output terminal arrangement an alternating current machine, comprising an array of structural members and busbars which extend through and which are supported by the array, the busbars having terminals at either end, and being surrounded by an area, the terminals at the ends of the busbars on one side of the array being for connection to terminal leads from stator windings of the alternating current machine and the terminals at the other end of the busbars serving as the external power output and neutral terminals of the alternating current machine wherein the improvement comprises the structural members of the array being formed on an electrically insulating structural material and being in abutment whereby they form a substantially uninterrupted structural panel, each of the busbars which extends through and which is supported by the panel being a close fit within a respective through passage, the through passage being formed by appropriate grooves in abutting faces of the structural members, the arrangement being such that the area that surrounds the busbars is substantially closed by the panel which is close fitted around the busbars.
  2. A terminal arrangement according to claim 1, wherein the busbars comprise three power output busbars and, for each of said three power output busbars, a respective neutral and a pair of spaced busbars which are located between the respective power output and neutral busbars from which they are spaced, and linking means operable selectively to connect said pair of spaced busbars together for a series star connection and to connect one busbar of each said pair to an adjacent one of the power output and neutral busbars and to connect the other busbar of each said pair to the other of the power output and neutral busbars for a parallel star connection, said connections by said linking means being made on the side of said structural panel opposite to the ends of the busbars to which stator winding terminal leads are connected.

Description

This is a continuing application of International Application No. PCT/GB97/00931 filed on Apr. 1, 1997.

This invention relates to an alternating current machine and more particularly although not exclusively to an AC generator.

An alternating current machine comprises a rotor journalled for rotation within a stator comprising stator windings which are gathered together into an annular array at either end of the stator. The stator windings may be perfect lap windings or perfect concentric windings. Either way they comprise bundles of generally parallel conductors which are led from end to end of the stator and turned around at either end so as to be led back along the length of the stator. The bundles of conductors are led from end to end of the stator along generally parallel paths and form pairs of terminal leads at either end, the terminal leads being taken from one end of the stator to neutral and power output terminals of the machine to which they are connected.

If the terminal leads are bunched together as a solid mass, problems with hot spots arise. Also difficulties arise which cause the terminals to which terminal leads are connected to be located well spaced from the axis of rotation of the rotor. In practice there is no insulation between those terminals and the annular array of stator windings of the machine as is shown in DE-A-1144382.

U.S. Pat. No. 5,175,458 discloses an assembly for carrying stator terminal leads to a terminator to which an electrical connection can be made. The alternator for which this assembly is designed is relatively small.

Citations (27)

  • US1860068A
  • US2531719A
  • US2874317A
  • DE1144382B
  • DE1488025A1
  • DE2161139A1
  • US3746817A
  • DE2526532A1
  • FR2369718A1
  • DE2949645A1
  • US4287446A
  • US4314173A
  • JPS59144336A
  • US4544856A
  • FR2551588A1
  • US4859886A
  • JPH01283040A
  • US5063314A
  • US5175458A
  • US5293091A
  • US5350960A
  • FR2693848A1
  • EP0643465A1
  • US5906331A
  • JPH07231595A
  • WO1995029529A1
  • US5717273A
Record as JSON
{
  "publication_number": "US6271608B1",
  "country": "US",
  "kind": "B1",
  "title": "Alternating current machines",
  "abstract": "An AC generator comprises a rotor 25 within a stator 24. The rotor carries a fan 27 at one end of the stator. The fan 27 is within a casing 30 which forms volume discharge passages 32. The fan 27 has blades 31 which project from the hub 28 at an angle which is oblique to the radial whereby those blades 31 trail the radial. The stator windings 23 form terminal leads 34 which are led from the end of the stator 24 remote from the fan 27. A circumferential array of cleats 35 which each have the form of a comb, support and guide the terminal leads 34 circumferentially, spaced from one another, to a certain location at the top from which the leads are taken and connected to terminals above. Those terminals are formed by the lower ends of busbars (56 to 58, 61 to 69) which extend through and which are supported by a structural panel of insulating material which forms an insulating barrier between the ends of those busbars. The upper end of each of those busbars forms the power output terminals U, V and W and the neutral terminals of the machine.",
  "claims": [
    "1. A power output terminal arrangement an alternating current machine, comprising an array of structural members and busbars which extend through and which are supported by the array, the busbars having terminals at either end, and being surrounded by an area, the terminals at the ends of the busbars on one side of the array being for connection to terminal leads from stator windings of the alternating current machine and the terminals at the other end of the busbars serving as the external power output and neutral terminals of the alternating current machine wherein the improvement comprises the structural members of the array being formed on an electrically insulating structural material and being in abutment whereby they form a substantially uninterrupted structural panel, each of the busbars which extends through and which is supported by the panel being a close fit within a respective through passage, the through passage being formed by appropriate grooves in abutting faces of the structural members, the arrangement being such that the area that surrounds the busbars is substantially closed by the panel which is close fitted around the busbars.",
    "2. A terminal arrangement according to claim 1, wherein the busbars comprise three power output busbars and, for each of said three power output busbars, a respective neutral and a pair of spaced busbars which are located between the respective power output and neutral busbars from which they are spaced, and linking means operable selectively to connect said pair of spaced busbars together for a series star connection and to connect one busbar of each said pair to an adjacent one of the power output and neutral busbars and to connect the other busbar of each said pair to the other of the power output and neutral busbars for a parallel star connection, said connections by said linking means being made on the side of said structural panel opposite to the ends of the busbars to which stator winding terminal leads are connected."
  ],
  "description_excerpt": "This is a continuing application of International Application No. PCT/GB97/00931 filed on Apr. 1, 1997.\n\nThis invention relates to an alternating current machine and more particularly although not exclusively to an AC generator.\n\nAn alternating current machine comprises a rotor journalled for rotation within a stator comprising stator windings which are gathered together into an annular array at either end of the stator. The stator windings may be perfect lap windings or perfect concentric windings. Either way they comprise bundles of generally parallel conductors which are led from end to end of the stator and turned around at either end so as to be led back along the length of the stator. The bundles of conductors are led from end to end of the stator along generally parallel paths and form pairs of terminal leads at either end, the terminal leads being taken from one end of the stator to neutral and power output terminals of the machine to which they are connected.\n\nIf the terminal leads are bunched together as a solid mass, problems with hot spots arise. Also difficulties arise which cause the terminals to which terminal leads are connected to be located well spaced from the axis of rotation of the rotor. In practice there is no insulation between those terminals and the annular array of stator windings of the machine as is shown in DE-A-1144382.\n\nU.S. Pat. No. 5,175,458 discloses an assembly for carrying stator terminal leads to a terminator to which an electrical connection can be made. The alternator for which this assembly is designed is relatively small.",
  "cpc": [
    "H02K 3/50",
    "H02K 2203/06",
    "H02K 5/207",
    "H02K 5/225",
    "H02K 9/06"
  ],
  "ipc": [
    "H02K 3/50",
    "H02K 5/20",
    "H02K 5/22",
    "H02K 9/06"
  ],
  "assignees": [
    "Newage International Ltd"
  ],
  "inventors": [
    "Lawerence Haydock",
    "Peter John Wyles",
    "John Ernst Clive Bean"
  ],
  "filing_date": "1997-04-01",
  "publication_date": "2001-08-07",
  "grant_date": "2001-08-07",
  "priority_date": "1996-03-29",
  "application_number": "US-14705698-A",
  "family_id": "27268213",
  "cited_by_count": 42,
  "citations": [
    "US1860068A",
    "US2531719A",
    "US2874317A",
    "DE1144382B",
    "DE1488025A1",
    "DE2161139A1",
    "US3746817A",
    "DE2526532A1",
    "FR2369718A1",
    "DE2949645A1",
    "US4287446A",
    "US4314173A",
    "JPS59144336A",
    "US4544856A",
    "FR2551588A1",
    "US4859886A",
    "JPH01283040A",
    "US5063314A",
    "US5175458A",
    "US5293091A",
    "US5350960A",
    "FR2693848A1",
    "EP0643465A1",
    "US5906331A",
    "JPH07231595A",
    "WO1995029529A1",
    "US5717273A"
  ]
}

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