Bushing and coupling system

{
  "publication_number": "US8641317B2",
  "country": "US",
  "kind": "B2",
  "title": "Bushing and coupling system",
  "abstract": "A bushing includes a base portion having a central axis, a substantially circular aperture extending through the base portion along the central axis, and a plurality of tapered fingers integral with and protruding from the base portion. Each of the tapered fingers are configured to deflect from a first position in which a bolt or similar fastener may pass through the bushing to a second position in which the bushing constricts or clamps down around the bolt. A coupling system and method for rigidly securing two or more components together using one or more bushings is also provided.",
  "claims": [
    "1. A coupling system, comprising: a base structure including a cylindrical pivot aperture having a first diameter located at each of opposing sides thereof, each cylindrical pivot aperture defining a leading edge and a trailing edge in the base structure at opposing ends of the cylindrical pivot aperture; a bracket having opposing sidewalls, each sidewall including a corresponding cylindrical pivot aperture having a second diameter greater than the first diameter and defining a leading edge and a trailing edge in each sidewall of the bracket at each of the opposing ends of the cylindrical pivot aperture, the base structure provided between the opposing sidewalls of the bracket with the cylindrical pivot apertures of the base structure and corresponding cylindrical pivot apertures of the bracket aligned along a common axis; a first tapered bushing extending through one of the cylindrical pivot apertures of the base structure and one of the corresponding cylindrical pivot apertures of the bracket and coupling the base structure to the bracket, the first tapered bushing having a base portion with a circular aperture extending therethrough and having a plurality of elongated protrusions circumferentially spaced about a central axis thereof, the elongated protrusions of the first tapered bushing each having an inner surface that collectively define a cylindrical passageway that extends coextensively with the circular aperture of the base portion; a second tapered bushing extending through the other one of the cylindrical pivot apertures of the base structure and the other one of the corresponding cylindrical pivot apertures of the bracket and coupling the base structure to the bracket, the second tapered bushing having a base portion with a circular aperture extending therethrough and having a plurality of elongated protrusions circumferentially spaced about a central axis thereof, the elongated protrusions of the second tapered bushing each having an inner surface that collectively define a cylindrical passageway that extends coextensively with the circular aperture of the base portion; and a threaded fastener extending through the first and the second tapered bushings, a portion of each of the elongated protrusions of each tapered bushing constricting around the threaded fastener when the threaded fastener is in a tightened configuration while an outer surface of each of the elongated protrusions of each tapered bushing is in contact with a respective one of the leading edges of the base structure defined by a respective one of the cylindrical pivot apertures having the first diameter and in contact with a respective one of the leading edges of the bracket defined by a respective one of the corresponding cylindrical pivot apertures having the second diameter greater than the first diameter, and the respective leading edges of the base structure which encircle the cylindrical pivot apertures and the respective leading edges of the bracket which encircle the corresponding cylindrical pivot apertures being sized relative to each other to contact a respective portion of the outer surface of the elongated protrusions of each respective tapered bushing simultaneously when the threaded fastener is in the tightened configuration such that the bracket and the base structure are rigidly secured together and to the threaded fastener, and wherein the base structure is pivotable about the common axis when the threaded fastener is moved from the tightened configuration to a loosened configuration.",
    "2. The coupling system of claim 1, wherein each of the tapered bushings include at least three elongated protrusions.",
    "3. The coupling system of claim 1, wherein, for each of the tapered bushings, an outer shape of at least a portion of the tapered bushing is substantially conical.",
    "4. The coupling system of claim 1, wherein, for each of the tapered bushings, the outer surface of each of the plurality of elongated protrusions of the tapered bushing is substantially coextensive with a conical reference surface.",
    "5. The coupling system of claim 1, wherein, for each of the tapered bushings, a notch separates each of the elongated protrusions, each notch extending at least half of a length of the tapered bushing in a direction of the central axis.",
    "6. The coupling system of claim 1, wherein, for each of the tapered bushings, the tapered bushing includes a circumferential relief feature proximate a root portion of the elongated protrusions.",
    "7. The coupling system of claim 1, wherein, for each of the tapered bushings, the elongated protrusions collectively surround at least half a circumference of the cylindrical passageway that extends through the tapered bushing.",
    "8. The coupling system of claim 1, wherein the base structure is a tubular mast.",
    "9. The coupling system of claim 8, further comprising: a dish antenna coupled to the tubular mast.",
    "10. A coupling system for a dish antenna assembly, the coupling system comprising: a set of bushings, each bushing having a base portion with a circular aperture extending therethrough and having a plurality of elongated cantilevered protrusions circumferentially spaced about a central axis, the elongated cantilevered protrusions of each bushing each having an inner surface that collectively define a cylindrical passageway that extends coextensively with the circular aperture of the base portion; a bracket having a set of opposing cylindrical apertures, each cylindrical aperture defining a leading edge and a trailing edge in the bracket, each respective leading edge having a first diameter sized such that each respective leading edge circumferentially engages the elongated cantilevered protrusions of a respective one of the bushings at a first axial position; a mast having a set of opposing cylindrical apertures, each cylindrical aperture defining a leading edge and a trailing edge in the mast, each respective leading edge having a second diameter smaller than the first diameter and sized such that each respective leading edge circumferentially engages the elongated cantilevered protrusions of a respective one of the bushings at a second axial position offset from the first axial position; and a threaded fastener extending through the bushings, the cylindrical apertures of the bracket and the cylindrical apertures of the mast, and the threaded fastener urging the elongated cantilevered protrusions of each respective bushing into contact with the bracket and the mast when the threaded fastener is in a tightened configuration such that the contact of the elongated cantilevered protrusions of the bushing with the leading edges of the bracket and the leading edges of the mast urges the elongated cantilevered protrusions to displace inwardly into simultaneous contact with the threaded fastener to rigidly secure the bracket and the base structure together and to the threaded fastener, and wherein the mast is pivotable relative to the bracket when the threaded fastener is moved from the tightened configuration to a loosened configuration.",
    "11. The coupling system of claim 10, further comprising: a dish antenna coupled to the mast.",
    "12. The coupling system of claim 10, wherein the elongated cantilevered protrusions of each bushing are tapered, and wherein the bushings are positioned so that the elongated cantilevered protrusions of each bushing taper toward each other."
  ],
  "description_excerpt": "1. Technical Field\n\nThe present disclosure generally relates to bushings and, more particularly, to bushings and coupling systems for rigidly securing two or more components together.\n\n2. Description of the Related Art\n\nVarious means are used to connect one or more separate parts or components together in a rigid or semi-rigid manner. One very common connection means involves bolting components together using a standard bolt and a correspondingly sized nut. The bolt is inserted through holes formed in the components and secured to the components with the nut to form a bolted assembly. In order to accept the bolt, the holes of the components must be sized larger than the bolt, and as such, do not tightly engage the circumference of the bolt when inserted therein. In other words, there is a clearance gap or slop created between each of the component holes and the bolt. The size of the gap or extent of the slop is generally determined by the sizing of the holes and the bolt and varies in accordance with dimensional tolerances of the same. Accordingly, even in applications in which dimensional tolerances are relatively small (such as may result from various high-precision machining and manufacturing processes) there remains a gap or slop between the bolt and corresponding holes. As a result, parts or components that are bolted together have a tendency to move relative to each other when subjected to various loading conditions. This relative movement can have significant undesirable consequences when accurate positioning of the components is critical to operational safety and/or performance of the assembly.",
  "cpc": [
    "H01Q 1/1207",
    "F16B 2/14",
    "H01Q 1/1235",
    "H01Q 1/1242",
    "Y10T 403/32377",
    "Y10T 403/32581",
    "Y10T 403/7051",
    "Y10T 403/7058",
    "Y10T 403/75"
  ],
  "ipc": [
    "B25G 3/20"
  ],
  "assignees": [
    "EchoStar Technologies LLC"
  ],
  "inventors": [
    "Jason M. Fruh",
    "Sam Edgar"
  ],
  "filing_date": "2009-06-24",
  "publication_date": "2014-02-04",
  "grant_date": "2014-02-04",
  "priority_date": "2009-06-24",
  "application_number": "US-49107009-A",
  "family_id": "43380921",
  "cited_by_count": 1,
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}