Electric induction heat treatment of workpieces having circular components

{
  "publication_number": "US9060390B2",
  "country": "US",
  "kind": "B2",
  "title": "Electric induction heat treatment of workpieces having circular components",
  "abstract": "A cylindrical workpiece is mounted between opposing friction and non-friction guide rails and pushed through an induction coil arrangement by a pusher element positioned relative to the workpiece so that the pusher element introduces a force that moves the workpiece linearly forward within the induction coil arrangement between the two guide rails and rotationally by kinetic friction of the workpiece with the friction rail.",
  "claims": [
    "1. A method of induction heat treatment for a circular workpiece, the method comprising the steps of: placing the circular workpiece on a horizontal and lateral support structure disposed within an induction coil with a side wall of the circular workpiece vertically oriented to transport the circular workpiece from a coil entry position to a coil exit position; and contacting the side wall of the circular workpiece with a workpiece pusher element that is not directed through the central axis of the circular workpiece the workpiece pusher element connected to a drive apparatus for moving the workpiece pusher element through the induction coil so that contacting the side wall of the circular workpiece with the workpiece pusher element simultaneously rotates the circular workpiece in the horizontal and lateral support structure and advances the circular workpiece through the induction coil.",
    "2. The method of claim 1 wherein the step of contacting the side wall of the circular workpiece is initiated when the circular workpiece is at the coil entry position.",
    "3. The method of claim 1 wherein the horizontal and lateral support structure comprises a first and a second horizontally oriented guide rails, the first and the second horizontally oriented guide rails disposed at opposing tangents of the circular workpiece, the method further comprising the step of skewing the first and the second horizontally oriented guide rails from horizontal by raising one of the first or second horizontally oriented guide rail horizontally above the other one of the first or second horizontally oriented guide rail so that the circular workpiece exerts a greater side force on the first horizontally oriented guide rail than on the second horizontally oriented guide rail.",
    "4. The method of claim 3 wherein the step of contacting the side wall of the circular workpiece is performed when the circular workpiece is at the coil entry position.",
    "5. An induction heat treatment apparatus for a circular workpiece, the induction heat treatment apparatus comprising: an induction coil; a horizontal and lateral support structure disposed within the induction coil for transporting the circular workpiece disposed on the horizontal and lateral support structure through the induction coil; a workpiece pusher element; and a drive apparatus connected to the workpiece pusher element and oriented so that the workpiece pusher element engages a side wall of the circular workpiece and applies a force that is not directed through the central axis of the circular workpiece to simultaneously rotate the circular workpiece in the horizontal and lateral support structure and advance the circular workpiece through the induction coil when the drive apparatus is activated.",
    "6. The induction heat treatment apparatus of claim 5 further comprising at least one alternating current power source connected to the induction coil.",
    "7. The induction heat treatment apparatus of claim 5 wherein the induction coil comprises an at least one channel induction coil.",
    "8. The induction heat treatment apparatus of claim 5 wherein the horizontal and lateral support structure comprises a first and a second horizontally oriented guide rails, the first and the second guide rails disposed at opposing tangents of the circular workpiece.",
    "9. The induction heat treatment apparatus of claim 8 wherein the workpiece pusher element comprises a pin or a post and the drive apparatus comprises a powered belt or chain drive.",
    "10. The induction heat treatment apparatus of claim 8 wherein the workpiece pusher element comprises a rotating spool on a spindle.",
    "11. The induction heat treatment apparatus of claim 8 wherein the workpiece pusher element comprises a driven spool rotating at the same tangential velocity as that of the circular workpiece making contact with the driven spool.",
    "12. The induction heat treatment apparatus of claim 8 wherein the first and the second horizontally oriented guide rails are arranged to skew the circular workpiece disposed on the first and the second guide rails from horizontal by raising the second horizontally oriented guide rail horizontally above the first horizontally oriented guide rail so that the circular workpiece disposed on the first and the second horizontally oriented guide rails applies a first friction side force on the first guide rail greater than a second friction side force on the second guide rail.",
    "13. The induction heat treatment apparatus of claim 12 further comprising a high friction coating on a surface of the first horizontally oriented guide rail at least partially where the first friction side force is applied, the high friction coating having a kinetic friction coefficient of at least 0.25 and a temperature withstand of at least 800° C.",
    "14. The induction heat treatment apparatus of claim 13 wherein the high friction coating comprises a thermal sprayed chromium oxide composition.",
    "15. The induction heat treatment apparatus of claim 12 further comprising a low friction coating on a surface of the second horizontally oriented guide rail at least partially where the circular workpiece makes contact with the second horizontally oriented guide rail, the low friction coating having a temperature withstand of at least 800° C.",
    "16. The induction heat treatment apparatus of claim 15 wherein the low friction coating comprises a polished ceramic composition.",
    "17. The induction heat treatment apparatus of claim 12 wherein a machined rough surface is provided on a surface of the first horizontally oriented guide rail at least partially where the first friction side force is applied, the machined rough surface having a kinetic friction coefficient of at least 0.25.",
    "18. The induction heat treatment apparatus of claim 6 wherein the induction coil and the horizontal and lateral support structure are circular in shape.",
    "19. The induction heat treatment apparatus of claim 6 wherein the induction coil and the horizontal and lateral support structure are helical in shape.",
    "20. A method of induction heat treatment for a workpiece having at least one circular component, the method comprising the steps of: placing the at least one circular component on a horizontal and lateral support structure disposed within an induction coil with a side wall of the circular component vertically oriented to transport the circular component from a coil entry position to a coil exit position; and contacting the side wall of the circular component with a workpiece pusher element that is not directed through the central axis of the circular component the workpiece pusher element connected to a drive apparatus for moving the workpiece pusher element through the induction coil so that contacting the side wall of the circular component with the workpiece pusher element simultaneously rotates the circular workpiece in the horizontal and lateral support structure and advances the circular workpiece through the induction coil."
  ],
  "description_excerpt": "The present invention relates to electric induction heat treatment of circular workpieces, or workpieces having circular components wherein the circular workpiece or component is rotated during the induction heat treatment process.\n\nCircular workpieces, or workpieces formed from, or having circular components, for example, in the shape of right cylinders, such as a disk or ring, find use in many applications where the component must be metallurgically hardened to withstand forces applied to the workpiece in the application. For example a metallic disk-shaped component is used in wheel hubs, and complex automotive constant velocity joints. In addition to workpieces that are formed completely in the shape of a right cylinder, complex workpieces can consist of multiple components that include a right cylinder-shaped component such as the gear blank 91 shown in FIG. 1(a). U.S. Pat. No. 3,251,976 illustrates one method of induction heat treating a gear blank. For convenience the above described right cylinder-shaped workpieces, and complex workpieces comprising at least one right cylinder-shaped component, will be referred to as a cylindrical or circular workpiece.\n\nVarious types of induction coils can be utilized to induction heat treat a cylindrical workpiece. Since induction heating of a workpiece is dependent upon magnetic flux coupling with portions of the workpiece to induce the eddy current heating in the workpiece, uniform inductive heat treatment throughout the entire workpiece is difficult to achieve with some induction coil arrangements.",
  "cpc": [
    "H05B 6/103",
    "B65G 19/02",
    "B65G 19/225",
    "H05B 6/102",
    "Y02P 10/25"
  ],
  "ipc": [
    "B65G 19/02",
    "B65G 19/22",
    "H05B 6/10"
  ],
  "assignees": [
    "Inductoheat Inc"
  ],
  "inventors": [
    "Valery I. Rudnev",
    "Don L. Loveless"
  ],
  "filing_date": "2011-03-30",
  "publication_date": "2015-06-16",
  "grant_date": "2015-06-16",
  "priority_date": "2010-04-01",
  "application_number": "US-201113075957-A",
  "family_id": "44708404",
  "cited_by_count": 9,
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    "JP2003290812A",
    "JP2005347069A",
    "JP2006310198A",
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    "JP2008171585A"
  ]
}