MLchartDataset catalogue

Patent · US9381454B2 · B2 · US

Materials handling and treatment

(11) Publication number
US9381454B2
(21) Application number
14/149,155
(22) Filing date
2014-01-07
(30) Priority date
2009-05-19
(43) Publication date
2016-07-05
(45) Date of grant
2016-07-05
(51) IPC
B01D 33/04; B01D 33/048; B01D 33/052; B01D 33/056; B01D 33/44; B01D 33/64; B30B 9/24; B65G 15/08; B65G 15/18; B65G 15/40
(52) CPC
  • B01D Separation: 33/0565, 2033/052, 33/042, 33/048, 33/052, 33/44, 33/642, 33/646
  • B30B Presses in general{}: 9/245
  • B65G Transport or storage devices, e.g. conveyors for loading or tipping, shop conveyor systems or pneumatic tube conveyors: 15/08, 15/40
(73) Assignee
Z-Filter Pty Ltd
(72) Inventors
Neil Deryck Bray Graham; Arthur Derrick Bray Graham
(54) Title
Materials handling and treatment
(57) Abstract

A belt filter apparatus for treating material to separate solid and liquid components comprises an endless belt structure adapted to circulate around a path incorporating guide roller structures around which the belt structure passes. The endless belt structure comprises an elongate belt portion of water permeable material, and has two opposed longitudinal edges. A zipper releasably connects the two longitudinal edges together to form a tubular structure with a flexible sidewall. The circulating path includes an assembly zone where the longitudinal edges are brought together and connected by the zipper to form the tubular structure, and a disassembly zone at which the zipper is released to separate the longitudinal edges and open the tubular structure. Means are provided for compressing a portion of the tubular structure to express liquid from the material contained in the tubular structure. The liquid discharges from the tubular structure through the water permeable belt portion.

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Claims (25)

  1. An apparatus for performing an operation on a material, comprising: an endless belt structure adapted to circulate around a path incorporating guide roller structures around which the belt structure passes, the belt structure defining one or more elongate sheets movable along the path, the one or more elongate sheets being adapted to be releasably connected together along longitudinal edges thereof to assemble a movable tubular structure within which at least part of the operation is to be performed, wherein the tubular structure can be continuously assembled at one end thereof and continuously disassembled at the other end thereof during movement of the belt structure, the belt structure comprising a belt portion and two endless funicular elements being adapted to support the belt portion therebetween, wherein each guide roller structure comprises two wheels each having an outer periphery configured to guidingly receive a respective one of the funicular elements whereby the funicular elements are supported on the guide roller structure and the belt portion is supported between the funicular elements, and wherein the belt portion comprises two connected belt sections, both belt sections extending along the entire length of the belt portion, wherein one of the belt sections is foldable and split so as to create two releasably interconnectable opposite longitudinal edges.
  2. The apparatus according to claim 1, wherein the one or more elongate sheets are adapted to be releasably connected along longitudinal edges thereof by a slidable connector means.
  3. The apparatus according to claim 2, wherein the slidable connector means is a zipper.
  4. The apparatus according to claim 1, further comprising means for introducing material on which the operation is to be performed into the tubular structure.
  5. The apparatus according to claim 1, further comprising means for compressing the tubular structure along a portion thereof to express liquid from the solid phase matter contained in the tubular structure.
  6. The apparatus according to claim 5, wherein the means for compressing the tubular structure comprises a press for mechanically compressing the tubular structure.
  7. The apparatus according to claim 6, wherein the press is adapted to apply a linear pressing action to the tubular structure.
  8. The apparatus according to claim 7, wherein the press comprises a cyclically movable structure having an inner run at one side of a pressing zone along which the tubular structure can pass to be subjected to compression.
  9. The apparatus according to claim 8, wherein the press comprises a further cyclically movable structure having an inner run at the opposed side of a pressing zone, and wherein the inner runs of the two cyclically movable structures cooperate to define the pressing zone.
  10. The apparatus according to claim 8, wherein the or each cyclically movable structure comprises two endless bands disposed in spaced apart side-by-side relation and carrying a plurality of spaced cams adapted to cooperate to subject the tubular structure to a compressive action to create alternating zones of constriction and dilation.
  11. The apparatus according to claim 10, wherein the cams comprise elongate rollers supported between the two endless bands to extend in a direction transverse to the direction of the travel of the endless belt structure.
  12. The apparatus according to claim 1, wherein the tubular structure is subjected to compression as it undergoes deflection in passing around one or more of the roller structures.
  13. The apparatus according to claim 1, wherein the tubular structure undergoes compression as a result of tension which is exerted on the tubular structure by virtue of axial tension on the belt portion and also tension arising from the loading exerted by material contained within the tubular structure.
  14. The apparatus according to claim 1, further comprising separating means for longitudinally splitting the tubular structure for discharge of matter contained therein.
  15. The apparatus according to claim 14, wherein the longitudinal splitting comprises disassembly of the tubular structure.
  16. The apparatus according to claim 14, wherein matter discharges from the belt portion after longitudinal splitting of the tubular structure by falling from the belt portion under the influence of gravity.
  17. The apparatus according to claim 15, further comprising removal means for removing remnant matter from the or each elongate sheet after splitting of tubular structure.
  18. The apparatus according to claim 1, wherein the tubular structure is open at said one end thereof to receive the material on which the operation is to be performed.
  19. The apparatus according to claim 1, wherein longitudinal side edges of the belt portion are adapted to be releasably connected together to form the tubular structure.
  20. The apparatus according to claim 1, further comprising two or more belt sections, with one longitudinal edge of each belt section being releasably connected to an adjacent longitudinal edge of a neighboring belt section.
  21. The apparatus according to claim 19, wherein at least part of the belt portion is formed of water permeable material.
  22. The apparatus according to claim 21, wherein the belt portion is formed entirely of the water permeable material.
  23. The apparatus according to claim 19, wherein the belt portion comprises two interconnected longitudinal sections, with one longitudinal section being split to provide the two longitudinal edges.
  24. The apparatus according to claim 1, wherein the material comprises matter having solid and liquid components and wherein the operation performed by the apparatus comprises separation of the solid and liquid components within the matter.
  25. A method of treating a material using an apparatus comprising: delivering the material into the apparatus, the apparatus comprising: an endless belt structure adapted to circulate around a path incorporating guide roller structures around which the belt structure passes, the belt structure defining one or more elongate sheets movable along the path, the one or more elongate sheets being adapted to be releasably connected together along longitudinal edges thereof to assemble a movable tubular structure within which at least part of the operation is to be performed, wherein the tubular structure can be continuously assembled at one end thereof and continuously disassembled at the other end thereof during movement of the belt structure, the belt structure comprising a belt portion and two endless funicular elements being adapted to support the belt portion therebetween, wherein each guide roller structure comprises two wheels each having an outer periphery configured to guidingly receive a respective one of the funicular elements whereby the funicular elements are supported on the guide roller structure and the belt portion is supported between the funicular elements, and wherein the belt portion comprises two connected belt sections, both belt sections extending along the entire length of the belt portion, wherein one of the belt sections is foldable and split so as to create two releasably interconnectable opposite longitudinal edges, and treating the material in the apparatus.

Description

1. Field of the Invention

Example embodiments in general related to an apparatus for performing an operation on a material, and also to a method of performing an operation on a material.

2. Description of Related Art

It is known to use belt filter presses for separating liquids from solid suspensions. Such filters can be employed in the treatment of sewage for dewatering purposes. Typically, a belt filter comprises two tensioned endless belts circulating around guide rollers with a pressure zone defined between the two belts. In addition to the pressure zone, the belt filter has a gravity zone where water can be drained from the matter undergoing treatment and a wedge zone where solids are prepared for presentation to the pressure zone at which the solids are subjected to pressure to extract water therefrom. At least one of the belts is formed of a water-pervious material to facilitate removal of the extracted water.

Present flat belt presses for dewatering sludge experience run off of the sludge and generally can only have 10 to 20 mm spread evenly across the belt. In an endeavour to prevent run-off, some flat belt filter presses have boards along the sides of the belt to contain the sludge. Even so, in operation, the spread of the sludge is not uniform across the belt and the entire belt is generally not used. Also there is a degree of spatter associated with the spreading of the sludge onto the belt and thus the process can be somewhat messy.

Citations (32)

  • US271387A
  • US502523A
  • SU356368A1
  • US3338383A
  • US3951809A
  • JPS5844564B2
  • US4000809A
  • US4017398A
  • JPS5144374A
  • JPS5233171A
  • US4039450A
  • US4159947A
  • DE3228937A1
  • JPH056388B2
  • GB2145683B
  • GB2152000A
  • GB2152000B
  • JPS6133407A
  • US4625860A
  • FR2599724A1
  • US4809844A
  • US4961862A
  • FR2630411A1
  • US5083658A
  • US4842749A
  • US5150783A
  • WO1999007457A1
  • JPH11227923A
  • US7314141B1
  • FR2787035A1
  • US20050183934A1
  • JP5844564B2
Record as JSON
{
  "publication_number": "US9381454B2",
  "country": "US",
  "kind": "B2",
  "title": "Materials handling and treatment",
  "abstract": "A belt filter apparatus for treating material to separate solid and liquid components comprises an endless belt structure adapted to circulate around a path incorporating guide roller structures around which the belt structure passes. The endless belt structure comprises an elongate belt portion of water permeable material, and has two opposed longitudinal edges. A zipper releasably connects the two longitudinal edges together to form a tubular structure with a flexible sidewall. The circulating path includes an assembly zone where the longitudinal edges are brought together and connected by the zipper to form the tubular structure, and a disassembly zone at which the zipper is released to separate the longitudinal edges and open the tubular structure. Means are provided for compressing a portion of the tubular structure to express liquid from the material contained in the tubular structure. The liquid discharges from the tubular structure through the water permeable belt portion.",
  "claims": [
    "1. An apparatus for performing an operation on a material, comprising: an endless belt structure adapted to circulate around a path incorporating guide roller structures around which the belt structure passes, the belt structure defining one or more elongate sheets movable along the path, the one or more elongate sheets being adapted to be releasably connected together along longitudinal edges thereof to assemble a movable tubular structure within which at least part of the operation is to be performed, wherein the tubular structure can be continuously assembled at one end thereof and continuously disassembled at the other end thereof during movement of the belt structure, the belt structure comprising a belt portion and two endless funicular elements being adapted to support the belt portion therebetween, wherein each guide roller structure comprises two wheels each having an outer periphery configured to guidingly receive a respective one of the funicular elements whereby the funicular elements are supported on the guide roller structure and the belt portion is supported between the funicular elements, and wherein the belt portion comprises two connected belt sections, both belt sections extending along the entire length of the belt portion, wherein one of the belt sections is foldable and split so as to create two releasably interconnectable opposite longitudinal edges.",
    "2. The apparatus according to claim 1, wherein the one or more elongate sheets are adapted to be releasably connected along longitudinal edges thereof by a slidable connector means.",
    "3. The apparatus according to claim 2, wherein the slidable connector means is a zipper.",
    "4. The apparatus according to claim 1, further comprising means for introducing material on which the operation is to be performed into the tubular structure.",
    "5. The apparatus according to claim 1, further comprising means for compressing the tubular structure along a portion thereof to express liquid from the solid phase matter contained in the tubular structure.",
    "6. The apparatus according to claim 5, wherein the means for compressing the tubular structure comprises a press for mechanically compressing the tubular structure.",
    "7. The apparatus according to claim 6, wherein the press is adapted to apply a linear pressing action to the tubular structure.",
    "8. The apparatus according to claim 7, wherein the press comprises a cyclically movable structure having an inner run at one side of a pressing zone along which the tubular structure can pass to be subjected to compression.",
    "9. The apparatus according to claim 8, wherein the press comprises a further cyclically movable structure having an inner run at the opposed side of a pressing zone, and wherein the inner runs of the two cyclically movable structures cooperate to define the pressing zone.",
    "10. The apparatus according to claim 8, wherein the or each cyclically movable structure comprises two endless bands disposed in spaced apart side-by-side relation and carrying a plurality of spaced cams adapted to cooperate to subject the tubular structure to a compressive action to create alternating zones of constriction and dilation.",
    "11. The apparatus according to claim 10, wherein the cams comprise elongate rollers supported between the two endless bands to extend in a direction transverse to the direction of the travel of the endless belt structure.",
    "12. The apparatus according to claim 1, wherein the tubular structure is subjected to compression as it undergoes deflection in passing around one or more of the roller structures.",
    "13. The apparatus according to claim 1, wherein the tubular structure undergoes compression as a result of tension which is exerted on the tubular structure by virtue of axial tension on the belt portion and also tension arising from the loading exerted by material contained within the tubular structure.",
    "14. The apparatus according to claim 1, further comprising separating means for longitudinally splitting the tubular structure for discharge of matter contained therein.",
    "15. The apparatus according to claim 14, wherein the longitudinal splitting comprises disassembly of the tubular structure.",
    "16. The apparatus according to claim 14, wherein matter discharges from the belt portion after longitudinal splitting of the tubular structure by falling from the belt portion under the influence of gravity.",
    "17. The apparatus according to claim 15, further comprising removal means for removing remnant matter from the or each elongate sheet after splitting of tubular structure.",
    "18. The apparatus according to claim 1, wherein the tubular structure is open at said one end thereof to receive the material on which the operation is to be performed.",
    "19. The apparatus according to claim 1, wherein longitudinal side edges of the belt portion are adapted to be releasably connected together to form the tubular structure.",
    "20. The apparatus according to claim 1, further comprising two or more belt sections, with one longitudinal edge of each belt section being releasably connected to an adjacent longitudinal edge of a neighboring belt section.",
    "21. The apparatus according to claim 19, wherein at least part of the belt portion is formed of water permeable material.",
    "22. The apparatus according to claim 21, wherein the belt portion is formed entirely of the water permeable material.",
    "23. The apparatus according to claim 19, wherein the belt portion comprises two interconnected longitudinal sections, with one longitudinal section being split to provide the two longitudinal edges.",
    "24. The apparatus according to claim 1, wherein the material comprises matter having solid and liquid components and wherein the operation performed by the apparatus comprises separation of the solid and liquid components within the matter.",
    "25. A method of treating a material using an apparatus comprising: delivering the material into the apparatus, the apparatus comprising: an endless belt structure adapted to circulate around a path incorporating guide roller structures around which the belt structure passes, the belt structure defining one or more elongate sheets movable along the path, the one or more elongate sheets being adapted to be releasably connected together along longitudinal edges thereof to assemble a movable tubular structure within which at least part of the operation is to be performed, wherein the tubular structure can be continuously assembled at one end thereof and continuously disassembled at the other end thereof during movement of the belt structure, the belt structure comprising a belt portion and two endless funicular elements being adapted to support the belt portion therebetween, wherein each guide roller structure comprises two wheels each having an outer periphery configured to guidingly receive a respective one of the funicular elements whereby the funicular elements are supported on the guide roller structure and the belt portion is supported between the funicular elements, and wherein the belt portion comprises two connected belt sections, both belt sections extending along the entire length of the belt portion, wherein one of the belt sections is foldable and split so as to create two releasably interconnectable opposite longitudinal edges, and treating the material in the apparatus."
  ],
  "description_excerpt": "1. Field of the Invention\n\nExample embodiments in general related to an apparatus for performing an operation on a material, and also to a method of performing an operation on a material.\n\n2. Description of Related Art\n\nIt is known to use belt filter presses for separating liquids from solid suspensions. Such filters can be employed in the treatment of sewage for dewatering purposes. Typically, a belt filter comprises two tensioned endless belts circulating around guide rollers with a pressure zone defined between the two belts. In addition to the pressure zone, the belt filter has a gravity zone where water can be drained from the matter undergoing treatment and a wedge zone where solids are prepared for presentation to the pressure zone at which the solids are subjected to pressure to extract water therefrom. At least one of the belts is formed of a water-pervious material to facilitate removal of the extracted water.\n\nPresent flat belt presses for dewatering sludge experience run off of the sludge and generally can only have 10 to 20 mm spread evenly across the belt. In an endeavour to prevent run-off, some flat belt filter presses have boards along the sides of the belt to contain the sludge. Even so, in operation, the spread of the sludge is not uniform across the belt and the entire belt is generally not used. Also there is a degree of spatter associated with the spreading of the sludge onto the belt and thus the process can be somewhat messy.",
  "cpc": [
    "B01D 33/0565",
    "B01D 2033/052",
    "B01D 33/042",
    "B01D 33/048",
    "B01D 33/052",
    "B01D 33/44",
    "B01D 33/642",
    "B01D 33/646",
    "B30B 9/245",
    "B65G 15/08",
    "B65G 15/40"
  ],
  "ipc": [
    "B01D 33/04",
    "B01D 33/048",
    "B01D 33/052",
    "B01D 33/056",
    "B01D 33/44",
    "B01D 33/64",
    "B30B 9/24",
    "B65G 15/08",
    "B65G 15/18",
    "B65G 15/40"
  ],
  "assignees": [
    "Z-Filter Pty Ltd"
  ],
  "inventors": [
    "Neil Deryck Bray Graham",
    "Arthur Derrick Bray Graham"
  ],
  "filing_date": "2014-01-07",
  "publication_date": "2016-07-05",
  "grant_date": "2016-07-05",
  "priority_date": "2009-05-19",
  "application_number": "US-201414149155-A",
  "family_id": "50772337",
  "cited_by_count": 4,
  "citations": [
    "US271387A",
    "US502523A",
    "SU356368A1",
    "US3338383A",
    "US3951809A",
    "JPS5844564B2",
    "US4000809A",
    "US4017398A",
    "JPS5144374A",
    "JPS5233171A",
    "US4039450A",
    "US4159947A",
    "DE3228937A1",
    "JPH056388B2",
    "GB2145683B",
    "GB2152000A",
    "GB2152000B",
    "JPS6133407A",
    "US4625860A",
    "FR2599724A1",
    "US4809844A",
    "US4961862A",
    "FR2630411A1",
    "US5083658A",
    "US4842749A",
    "US5150783A",
    "WO1999007457A1",
    "JPH11227923A",
    "US7314141B1",
    "FR2787035A1",
    "US20050183934A1",
    "JP5844564B2"
  ]
}

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