Reluctance chain sensor and method of measuring the chain elongation

{
  "publication_number": "US9671251B2",
  "country": "US",
  "kind": "B2",
  "title": "Reluctance chain sensor and method of measuring the chain elongation",
  "abstract": "A chain sensor comprising at least one coil and a device for measuring the chain elongation comprising two chain sensors and a control unit, are provided. In addition, a method of measuring the chain elongation of a chain with two chain sensors arranged along the chain in spaced relationship with one another is provided. The chain sensor comprises at least one first reluctance sensor. The first reluctance sensor has a magnetically conductive yoke body comprising a central leg and two yoke legs extending laterally thereto. The yoke legs are each provided with at least two teeth, the teeth of the yoke legs being adapted to be arranged in closely spaced relationship with a chain. The first reluctance sensor includes at least one permanent magnet.",
  "claims": [
    "1. A chain sensor comprising at least one first reluctance sensor with at least one coil, wherein said first reluctance sensor having a magnetically conductive yoke body comprising a central leg and two yoke legs extending laterally thereto, the yoke legs are each provided with at least two teeth said teeth of the yoke legs being adapted to be arranged in closely spaced relationship with a chain, and said first reluctance sensor including at least one permanent magnet.",
    "2. The chain sensor as claimed in claim 1, wherein at least two permanent magnets are provided, said two permanent magnets being each arranged on a respective yoke leg.",
    "3. The chain sensor as claimed in claim 2, wherein said two permanent magnets are arranged symmetrical with respect to the central leg.",
    "4. The chain sensor as claimed in claim 2, wherein the at least two permanent magnets are arranged on the outer teeth of the yoke legs.",
    "5. The chain sensor as claimed in claim 2, wherein the at least two permanent magnets arranged on the yoke legs have an identical pole direction in a direction towards the central leg.",
    "6. The chain sensor as claimed in claim 1, wherein the at least one coil is arranged on the central leg.",
    "7. The chain sensor as claimed in claim 1, wherein the at least one coil is arranged on one of the teeth of the yoke legs.",
    "8. The chain sensor as claimed in claim 1, wherein a second reluctance sensor is provided, said second reluctance sensor has a magnetically conductive yoke body comprising a central leg and two yoke legs extending laterally thereto, each yoke leg is provided with two teeth facing the chain, said teeth being adapted to be arranged in closely spaced relationship with the chain and facing the first reluctance sensor.",
    "9. The chain sensor as claimed in claim 8, wherein the lateral yoke legs of the first and second reluctance sensors are each provided with a permanent magnet, and wherein the permanent magnets on the yoke legs of the first reluctance sensor have an identical pole direction in a direction towards the central leg, whereas the permanent magnets on the yoke legs of the second reluctance sensor have an inverse pole direction.",
    "10. The chain sensor as claimed in claim 9, wherein the permanent magnets being preferably arranged on the respective outer teeth of the yoke legs.",
    "11. The chain sensor as claimed in claim 1 used for an articulated chain with a uniform pitch between the chain hinges, wherein the at least one first reluctance sensor is arranged perpendicularly to the hinge axes of the chain hinges on one side of the articulated chain, the teeth of the yoke legs of the first reluctance sensor facing the articulated chain.",
    "12. The chain sensor as claimed in claim 11, wherein a second reluctance sensor is provided, which is arranged perpendicularly to the hinge axes of the chain hinges on an opposite side of the articulated chain, the teeth of the yoke legs of the second reluctance sensor facing the articulated chain.",
    "13. The chain sensor as claimed in claim 12, wherein the distance between the associated teeth of the first and second reluctance sensors is at most 20% larger than the diameter of the chain hinges of the articulated chain.",
    "14. The chain sensor as claimed in claim 13, wherein the distance between the associated teeth of the first and second reluctance sensors is at most 10% larger than the diameter of the chain hinges of the articulated chain.",
    "15. The chain sensor as claimed in claim 11, wherein the distance between the outer tooth of one of the yoke legs and the inner tooth of the other yoke leg of the first or second reluctance sensor amounts substantially to an integer multiple of the pitch between the chain hinges of the articulated chain.",
    "16. A device for measuring the chain elongation of a chain with at least two chain sensors as claimed in claim 1, said chain sensors being arranged along the chain in spaced relationship with one another and connected to a control unit for receiving and processing the signals of the two chain sensors, wherein the at least one coil provided on each chain sensor generates an alternating signal.",
    "17. A method for measuring the chain elongation of a chain with at least two chain sensors which are arranged along the chain in spaced relationship with one another, each chain sensor comprising a magnetically conductive yoke body including a central leg and two yoke legs extending laterally thereto, the yoke legs being each provided with at least two teeth which face the chain, at least one coil arranged on the central leg, and at least two permanent magnets each arranged on a respective yoke leg, said method comprising: forming two closed magnetic circuits via each chain sensor by means of the permanent magnets, one of the closed magnetic circuits flowing alternately through the at least one coil, whereas the respective other closed magnetic circuit is conducted via the chain sensor in short-circuit state; moving the chain in a direction along the chain sensors; periodically changing the magnetic circuits flowing through the at least one coil; and generating an AC voltage at the coils of the chain sensors.",
    "18. A method for measuring the chain elongation of a chain with at least two chain sensors which are arranged along the chain in spaced relationship with one another, each chain sensor comprising a magnetically conductive yoke body including a central leg and two yoke legs extending laterally thereto, the yoke legs being each provided with at least two teeth which face the chain, at least one coil arranged on one of the teeth, and at least one permanent magnet, said method comprising: forming two closed magnetic circuits of different reluctances via each chain sensor by means of the at least one permanent magnet, the at least one coil being at least temporarily flown through by the low-reluctance closed magnetic circuit; moving the chain in a direction along the chain sensors; periodically changing between the low-reluctance closed magnetic circuit and a high-reluctance closed magnetic circuit, which flow through the at least one coil; and generating a voltage change at the coils of the chain sensors."
  ],
  "description_excerpt": "The present invention relates to a chain sensor comprising at least one coil as well as to a device for measuring the chain elongation comprising two chain sensors and a control unit. In addition, the invention relates to a method of measuring the chain elongation of a chain with two chain sensors arranged along the chain in spaced relationship with one another.\n\nChain drives, in particular those based on roller chains, are used for the purpose of driving and conveying in industrial applications, wherein a plurality of chain strands being used in various fields of application. A chain drive unit normally comprises an endlessly circulating chain deflected around a plurality of spaced apart chain wheels and a plurality of driving or conveying elements actuated by means of the chain or connected to the chain. Drive chains are, in operation, subject to wear through the relative movement of the individual components in the chain hinge and to other various chain elongation factors, such as initial elongation, stretching, bearing slackness and bearing abrasion. These wear and elongation factors result in an elongation of the chain and, in the end, lead to a failure of the drive unit. Wear of a chain also depends on the drive unit in which the chain is used, on the loads acting on the chain and on the surroundings in which it is operated. Hence, chain wear and, consequently, the failure of the drive unit cannot be predicted with certainty.",
  "cpc": [
    "G01M 13/00",
    "G01D 5/20",
    "G01D 5/2013"
  ],
  "ipc": [
    "G01D 5/20",
    "G01M 13/00",
    "G01B 7/14"
  ],
  "assignees": [
    "Iwis Antriebssysteme GmbH and Co KG"
  ],
  "inventors": [
    "Josef Siraky",
    "Peter Kreisfeld",
    "Florian MADLENER"
  ],
  "filing_date": "2015-02-12",
  "publication_date": "2017-06-06",
  "grant_date": "2017-06-06",
  "priority_date": "2014-02-13",
  "application_number": "US-201514621186-A",
  "family_id": "50114262",
  "cited_by_count": 5,
  "citations": [
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    "US6356848B1",
    "EP1464919A1",
    "US7540374B2",
    "WO2013113764A1",
    "US20140156221A1"
  ]
}