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Patent · US9770857B2 · B2 · US

Injection molding system

(11) Publication number
US9770857B2
(21) Application number
14/921,601
(22) Filing date
2015-10-23
(30) Priority date
2014-10-24
(43) Publication date
2017-09-26
(45) Date of grant
2017-09-26
(51) IPC
B29C 45/76; B29C 45/17; B29C 45/42; B29C 45/84
(52) CPC
  • B29C Shaping or joining of plastics; shaping of material in a plastic state, not otherwise provided for; after-treatment of the shaped products, e.g. repairing: 45/1761, 2045/1784, 2945/76444, 2945/76795, 45/17, 45/42, 45/84
(73) Assignee
Fanuc Corp
(72) Inventors
Naoaki Seki; Wataru Shiraishi
(54) Title
Injection molding system
(57) Abstract

An injection molding system including a robot includes an injection molding device, and the robot is fixed in a machine housing of the injection molding device, and motion range of the robot includes interior region of the machine housing.

Full text
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Claims (4)

  1. An injection molding system comprising an injection molding device and an articulated robot, wherein the articulated robot is fixed to a lower portion of a mold clamping device in a machine housing of the injection molding device, the motion range of the articulated robot includes the interior region of the machine housing and the region within the motion range of a mold, a cover of the injection molding device covering the motion range of the articulated robot is configured to work as a safety fence of the articulated robot, and the articulated robot is configured to perform at least one of the removal of a molded item from the mold, insertion of an insert workpiece into the mold, collection of the molded item fallen from the mold, deburring of the molded item, cutting of a gate of the molded item, or the removal of a runner.
  2. The injection molding system according to claim 1, wherein a control device of the injection molding device comprises an emergency stop signal outputting unit on the injection molding device side configured to output an emergency stop signal of the injection molding device in case of an emergency stop of the injection molding device, and a control device of the articulated robot comprises an emergency stop signal inputting unit on the robot side configured to input the emergency stop signal of the injection molding device to the robot, and the control device of the articulated robot is configured to stop the articulated robot based on the emergency stop signal of the injection molding device.
  3. The injection molding system including a robot according to claim 1, wherein the control device of the articulated robot comprises an emergency stop signal outputting unit on the robot side configured to output an emergency stop signal of the robot in case of an emergency stop of the articulated robot, the control device of the injection molding device comprises an emergency stop signal inputting unit on the injection molding device side configured to input the emergency stop signal of the robot to the injection molding device, and the control device of the injection molding device is configured to stop at least a drive unit for mold clamping and a molded item protruding operation based on the emergency stop signal of the robot.
  4. The injection molding system including a robot according to claim 2, wherein the control device of the articulated robot comprises an emergency stop signal outputting unit on the robot side configured to output an emergency stop signal of the robot in case of an emergency stop of the articulated robot, the control device of the injection molding device comprises an emergency stop signal inputting unit on the injection molding device side configured to input the emergency stop signal of the robot to the injection molding device, and the control device of the injection molding device is configured to stop at least a drive unit for mold clamping and a molded item protruding operation based on the emergency stop signal of the robot.

Description

1. Field of the Invention

The present invention relates to an injection molding machine, and more specifically to an injection molding system including a robot in a machine housing of the injection molding device.

2. Description of the Related Art

The injection molding device includes a mold clamp unit and an injection unit opposing with each other on a machine housing, disposing molds in a mold clamping space of the mold clamp unit, performs mold clamping, injects a molten, kneaded resin to the mold by a cylinder of the injection unit for molding (Japanese Patent Laid-Open No. 2010-12720). In insertion molding, disposing operation of an insert workpiece (an insert component) to a molding space is necessary at mold opening. An product removing machine or an insert workpiece insertion device is provided around the injection molding machine and runner removing, product removing, and insertion of the insert workpiece is performed, in a case where the product removing machine or the insert workpiece insertion device is provided.

Japanese Patent Laid-Open No. 63-247016 discloses an injection molding product removing machine including a machine housing disposed from the below to the side of the molds of the injection molding machine, a first plate slidably provided on the machine housing, connected to a moving plate and configured to slide at the side of a mold in a mold opening direction, a second plate configured to slide in a direction perpendicular to the mold opening direction using a link mechanism connected to the machine housing and the first plate, and a chuck mechanism provided on the second plate.

Citations (18)

  • US3907483A
  • JPS61195815A
  • JPS63247016A
  • JPH05192956A
  • JPH05269789A
  • JPH06155519A
  • JPH081721A
  • DE19645463A1
  • JP2000117799A
  • JP2000190260A
  • US20040005372A1
  • JP2004066682A
  • US20050196483A1
  • CN1666853A
  • US20050276877A1
  • JP2005349762A
  • JP2010012720A
  • CN202293173U
Record as JSON
{
  "publication_number": "US9770857B2",
  "country": "US",
  "kind": "B2",
  "title": "Injection molding system",
  "abstract": "An injection molding system including a robot includes an injection molding device, and the robot is fixed in a machine housing of the injection molding device, and motion range of the robot includes interior region of the machine housing.",
  "claims": [
    "1. An injection molding system comprising an injection molding device and an articulated robot, wherein the articulated robot is fixed to a lower portion of a mold clamping device in a machine housing of the injection molding device, the motion range of the articulated robot includes the interior region of the machine housing and the region within the motion range of a mold, a cover of the injection molding device covering the motion range of the articulated robot is configured to work as a safety fence of the articulated robot, and the articulated robot is configured to perform at least one of the removal of a molded item from the mold, insertion of an insert workpiece into the mold, collection of the molded item fallen from the mold, deburring of the molded item, cutting of a gate of the molded item, or the removal of a runner.",
    "2. The injection molding system according to claim 1, wherein a control device of the injection molding device comprises an emergency stop signal outputting unit on the injection molding device side configured to output an emergency stop signal of the injection molding device in case of an emergency stop of the injection molding device, and a control device of the articulated robot comprises an emergency stop signal inputting unit on the robot side configured to input the emergency stop signal of the injection molding device to the robot, and the control device of the articulated robot is configured to stop the articulated robot based on the emergency stop signal of the injection molding device.",
    "3. The injection molding system including a robot according to claim 1, wherein the control device of the articulated robot comprises an emergency stop signal outputting unit on the robot side configured to output an emergency stop signal of the robot in case of an emergency stop of the articulated robot, the control device of the injection molding device comprises an emergency stop signal inputting unit on the injection molding device side configured to input the emergency stop signal of the robot to the injection molding device, and the control device of the injection molding device is configured to stop at least a drive unit for mold clamping and a molded item protruding operation based on the emergency stop signal of the robot.",
    "4. The injection molding system including a robot according to claim 2, wherein the control device of the articulated robot comprises an emergency stop signal outputting unit on the robot side configured to output an emergency stop signal of the robot in case of an emergency stop of the articulated robot, the control device of the injection molding device comprises an emergency stop signal inputting unit on the injection molding device side configured to input the emergency stop signal of the robot to the injection molding device, and the control device of the injection molding device is configured to stop at least a drive unit for mold clamping and a molded item protruding operation based on the emergency stop signal of the robot."
  ],
  "description_excerpt": "1. Field of the Invention\n\nThe present invention relates to an injection molding machine, and more specifically to an injection molding system including a robot in a machine housing of the injection molding device.\n\n2. Description of the Related Art\n\nThe injection molding device includes a mold clamp unit and an injection unit opposing with each other on a machine housing, disposing molds in a mold clamping space of the mold clamp unit, performs mold clamping, injects a molten, kneaded resin to the mold by a cylinder of the injection unit for molding (Japanese Patent Laid-Open No. 2010-12720). In insertion molding, disposing operation of an insert workpiece (an insert component) to a molding space is necessary at mold opening. An product removing machine or an insert workpiece insertion device is provided around the injection molding machine and runner removing, product removing, and insertion of the insert workpiece is performed, in a case where the product removing machine or the insert workpiece insertion device is provided.\n\nJapanese Patent Laid-Open No. 63-247016 discloses an injection molding product removing machine including a machine housing disposed from the below to the side of the molds of the injection molding machine, a first plate slidably provided on the machine housing, connected to a moving plate and configured to slide at the side of a mold in a mold opening direction, a second plate configured to slide in a direction perpendicular to the mold opening direction using a link mechanism connected to the machine housing and the first plate, and a chuck mechanism provided on the second plate.",
  "cpc": [
    "B29C 45/1761",
    "B29C 2045/1784",
    "B29C 2945/76444",
    "B29C 2945/76795",
    "B29C 45/17",
    "B29C 45/42",
    "B29C 45/84"
  ],
  "ipc": [
    "B29C 45/76",
    "B29C 45/17",
    "B29C 45/42",
    "B29C 45/84"
  ],
  "assignees": [
    "Fanuc Corp"
  ],
  "inventors": [
    "Naoaki Seki",
    "Wataru Shiraishi"
  ],
  "filing_date": "2015-10-23",
  "publication_date": "2017-09-26",
  "grant_date": "2017-09-26",
  "priority_date": "2014-10-24",
  "application_number": "US-201514921601-A",
  "family_id": "55698639",
  "cited_by_count": 3,
  "citations": [
    "US3907483A",
    "JPS61195815A",
    "JPS63247016A",
    "JPH05192956A",
    "JPH05269789A",
    "JPH06155519A",
    "JPH081721A",
    "DE19645463A1",
    "JP2000117799A",
    "JP2000190260A",
    "US20040005372A1",
    "JP2004066682A",
    "US20050196483A1",
    "CN1666853A",
    "US20050276877A1",
    "JP2005349762A",
    "JP2010012720A",
    "CN202293173U"
  ]
}

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