Pivotal bone anchor with snap-in-place insert having rotation blocking extensions

{
  "publication_number": "US10278738B2",
  "country": "US",
  "kind": "B2",
  "title": "Pivotal bone anchor with snap-in-place insert having rotation blocking extensions",
  "abstract": "A polyaxial bone screw assembly includes a threaded shank body having an integral upper portion receivable in an integral receiver, the receiver having an upper channel for receiving a longitudinal connecting member and a lower cavity cooperating with a lower opening. A friction fit compression insert (some with lock and release feature), a planar split retaining ring and a shank upper portion cooperate to provide for pop- or snap-on assembly of the shank with the receiver either prior to or after implantation of the shank into a vertebra. The shank and receiver once assembled cannot be disassembled and the receiver and insert may include aligned tool receiving apertures for lock and release of the polyaxial mechanism.",
  "claims": [
    "1. A bone anchor assembly for securing a longitudinal connecting member to a bone, the bone anchor assembly comprising: a receiver having a through-bore around a central vertical axis, the receiver including a lower body with a bottom opening and an internal cavity, and an upper portion having a pair of opposed arms defining a first channel therebetween opening onto a top thereof and communicating with the internal cavity, the first channel having a transverse axis perpendicular to the central vertical axis and being sized and shaped for receiving a portion of the longitudinal connecting member, the opposed arms having a discontinuous helically wound guide and advancement structure thereon, and the receiver including interior opposed recesses having downwardly-facing top surfaces located entirely below the helically wound guide and advancement structure; a bone attachment structure having a body and an upper head portion having a substantially spherical surface above a hemisphere thereof, the body extending through the receiver bottom opening and pivotal with respect to the receiver; and an insert having a body with upright arms forming a second channel therebetween, the second channel being alignable with the receiver transverse axis to receive the portion of the longitudinal connecting member, the upright arms having uppermost top surfaces, the insert body further including a central through-and-through tool receiving opening and oppositely-directed opposed radial extensions in the direction of the receiver transverse axis to inhibit rotation between the receiver and the insert, the opposed radial extensions having top surfaces that extend radially outward and underneath a most bottom surface of the portion of the longitudinal connecting member, wherein when the uppermost top surfaces of the upright arms are snapped under and engaging the downwardly-facing top surfaces of the receiver opposed recesses, the bone attachment structure has a non-floppy relationship with respect to the receiver and the insert is prevented from moving back up within the receiver, prior to the longitudinal connecting member being positioned within the receiver and the insert first and second channels and locked by a closure structure.",
    "2. The bone anchor assembly of claim 1, wherein the insert upright arms further include upper portions projecting radially outward near the uppermost top surfaces thereof, with the top surfaces of the radially-projecting upper portions defining the uppermost top surfaces of the insert.",
    "3. The bone anchor assembly of claim 1, wherein the bone attachment structure upper head portion is held in the receiver cavity by a separate retainer.",
    "4. The bone anchor assembly of claim 3, wherein the retainer is non-pivoting with respect to the receiver.",
    "5. The bone anchor assembly of claim 1, wherein the insert body is above the bone attachment structure upper head portion so as to cooperate in providing a friction fit between the bone attachment structure and the receiver.",
    "6. The bone anchor assembly of claim 1, wherein the bone attachment structure is positioned within the receiver prior to the insert uppermost top surfaces being snapped under the downwardly-facing top surfaces of the receiver opposed recesses.",
    "7. The bone anchor assembly of claim 1, wherein the insert further includes a lower extending portion in the direction of the bone attachment structure upper head portion so as to provide a friction fit with respect to the bone attachment structure and the receiver.",
    "8. The bone anchor assembly of claim 1, wherein the closure structure has a corresponding continuous helically wound structure engageable with the discontinuous helically wound guide and advancement structure.",
    "9. The bone anchor assembly of claim 8, wherein the closure structure is configured to abut the longitudinal connecting member received in the receiver first channel.",
    "10. The bone anchor assembly of claim 8, wherein the corresponding continuous helically wound structure is threadably engagable with the discontinuous helically wound guide and advancement structure, thereby advancing the closure structure into the receiver first channel upon rotation of the closure structure relative to the receiver.",
    "11. The bone anchor assembly of claim 8, wherein the closure structure remains spaced apart from the insert when the anchor bone assembly is in a locked configuration.",
    "12. The bone anchor assembly of claim 1, wherein the receiver discontinuous helically wound guide and advancement structure is configured to inhibit the arms from splaying open at the top thereof when locked by the closure structure.",
    "13. The bone anchor assembly of claim 1, wherein a width of the insert second channel at the level of the uppermost top surfaces of the insert upright arms, as measured perpendicular to both the transverse axis and the central vertical axis, is greater than a diameter of the longitudinal connecting member.",
    "14. The bone anchor assembly of claim 1, wherein a length of the insert second channel between outer ends of the opposed radial extensions, as measured along the transverse axis, is greater than the greatest width between curved inner surfaces of the insert upright arms, as measured perpendicular to both the transverse axis and the central vertical axis.",
    "15. The bone anchor assembly of claim 1, wherein the insert uppermost top surfaces do not extend above a top of the longitudinal connecting member positioned within the receiver first channel and the insert second channel when the anchor bone assembly is in a locked configuration.",
    "16. The bone anchor assembly of claim 1, wherein the insert body and upright arms together form a saddle surface that defines a lower limit of the insert second channel, and wherein top surfaces of the opposed radial extensions extend the saddle surface in the direction of the transverse axis so as to be underneath the portion of the longitudinal connecting member positioned within the insert second channel.",
    "17. The bone anchor assembly of claim 16, wherein the top surfaces of the opposed radial extensions extend the saddle surface beyond an inner sidewall surface of the receiver arms.",
    "18. The bone anchor assembly of claim 1, wherein the insert upright arms are snapped into the receiver opposed recesses after the bone attachment structure upper head portion is disposed within the receiver internal cavity.",
    "19. The bone anchor assembly of claim 1, wherein the insert upright arms further include upper portions that flair radially outward and vertically upward, with the top surfaces of the upper portions defining the uppermost top surfaces of the insert.",
    "20. The bone anchor assembly of claim 1, wherein the insert opposed radial extensions have a top surface that is opposite a lower most bottom facing surface of the longitudinal connecting member positioned within the receiver channel.",
    "21. The bone anchor assembly of claim 1, wherein the insert upright arms have exterior surfaces with a maximum width therebetween and the radial extensions have a maximum length, as measured along the transverse axis, that is greater than the maximum width.",
    "22. A bone anchor assembly for securing a longitudinal connecting member to a bone, the bone anchor assembly comprising: a receiver having a through-bore around a central vertical axis, the receiver including a lower body with a bottom opening and an internal cavity, and an upper portion having a pair of opposed arms defining a first channel therebetween opening onto a top thereof and communicating with the internal cavity, the first channel having a transverse axis perpendicular to the central vertical axis and being sized and shaped for receiving a portion of the longitudinal connecting member, the opposed arms having a discontinuous helically wound guide and advancement structure thereon, and the receiving including interior opposed recesses having downwardly-facing top surfaces located entirely below the helically wound guide and advancement structure; a bone attachment structure having a body and an upper head portion having a substantially spherical surface above a hemisphere thereof, the body extending through the receiver bottom opening and pivotal with respect thereto; and an insert having a body with upright arms forming a second channel therebetween, the second channel being alignable with the transverse axis to receive the portion of the longitudinal connecting member therein, the upright arms having uppermost top surfaces, the insert body further including a central through-and-through tool receiving opening and oppositely-directed opposed radial extensions in the direction of the transverse axis to extend a second channel supporting surface for the longitudinal connecting member in the direction of the transverse axis, the opposed radial extensions having top surfaces that extend radially outward and underneath a most bottom surface of the portion of the longitudinal connecting member, the extensions inhibiting rotation of the insert with respect to the receiver, wherein after the bone attachment structure upper head portion is positioned within the internal cavity, the uppermost top surfaces of the upright arms are snapped under the downwardly-facing top surfaces of the receiver opposed recesses to prevent upward movement of the insert when the insert is fully disposed within the receiver first channel, so as to prevent the insert from moving back up within the receiver prior to the assembly being put into a locking position with a closure.",
    "23. The bone anchor assembly of claim 22, wherein the insert body and upright arms together form a saddle surface that defines a lower limit of the insert second channel, and wherein top surfaces of the opposed radial extensions extend the saddle surface in the direction of the transverse axis so as to be underneath the portion of the longitudinal connecting member positioned within the insert second channel.",
    "24. A bone anchor assembly for securing an elongate rod to a bone, the bone anchor assembly comprising: a receiver having a vertical axis, a lower body defining an internal cavity communicating with a bottom surface of the receiver through a bottom opening, and a first pair of upright arms extending upwardly from the lower body to define a first channel opening onto a top thereof for receiving the elongate rod, the first channel having a transverse axis perpendicular to the vertical axis and communicating with the internal cavity to define a through-bore centered around the vertical axis, the upright arms having interior surfaces with a discontinuous guide and advancement structure formed therein, and with opposed recesses having downwardly-facing top surfaces located entirely below the discontinuous guide and advancement structure; a bone attachment structure having a body and an upper head portion having a substantially spherical surface above a hemisphere thereof, the body extending through the receiver bottom opening and pivotal with respect to the receiver; and an insert having a body with a second pair of upright arms centered around a vertical midsection of the body and forming a second channel therebetween, the second channel being alignable with the receiver transverse axis to receive the elongate rod, with uppermost portions of the insert upright arms protruding laterally at the vertical midsection of the insert body and terminating at uppermost top surfaces, the insert body further including a central through-and-through tool receiving opening and oppositely-directed opposed radial extensions in the direction of the receiver transverse axis to prevent rotation between the receiver and the insert, wherein top surfaces of the insert opposed radial extensions extend radially outward so as to be underneath a most bottom surface of the elongate rod, and wherein the uppermost top surfaces of the upright arms are snapped under and engaging the downwardly-facing top surfaces of the receiver opposed recesses to prevent upward movement of the insert when the insert is fully disposed within the receiver first channel, so as to inhibit the insert from moving back up within the receiver prior to the insert being further pushed down within the receiver into a locked orientation by a closure.",
    "25. The bone anchor assembly of claim 24, wherein the bone attachment structure upper head portion is held in the receiver cavity by a separate retainer.",
    "26. The bone anchor assembly of claim 24, wherein the insert remains spaced from the retainer and the retainer is non-pivoting with respect to the receiver."
  ],
  "description_excerpt": "This application is a continuation of U.S. patent application Ser. No. 13/374,439 filed Dec. 29, 2011, which claims the benefit of U.S. Provisional Patent Application Ser. No. 61/460,267 filed Dec. 29, 2010 and U.S. Provisional Patent Application Ser. No. 61/463,037 filed Feb. 11, 2011, each of which is incorporated by reference in its entirety herein. Application Ser. No. 13/374,439 is also a continuation-in-part of U.S. patent application Ser. No. 13/373,289 filed Nov. 9, 2011, now U.S. Pat. No. 9,907,574, which claims the benefit of U.S. Provisional Patent Application Ser. No. 61/456,649 filed Nov. 10, 2010 and U.S. Provisional Patent Application Ser. No. 61/460,234 filed Dec. 29, 2010, each of which is incorporated by reference in its entirety herein. Application Ser. No. 13/374,439 is also a continuation-in-part of U.S. patent application Ser. No. 12/924,802 filed Oct. 5, 2010 now U.S. Pat. No. 8,556,938, which claims the benefit of the following U.S. Provisional Patent Application Ser. Nos. 61/278,240, filed Oct. 5, 2009; 61/336,911, filed Jan. 28, 2010; 61/343,737 filed May 3, 2010; 61/395,564 filed May 14, 2010; 61/395,752 filed May 17, 2010; 61/396,390 filed May 26, 2010; 61/398,807 filed Jul. 1, 2010; 61/400,504 filed Jul. 29, 2010; 61/402,959 filed Sep. 8, 2010; 61/403,696 filed Sep. 20, 2010; and 61/403,915 filed Sep. 23, 2010, each of which is incorporated by reference in its entirety herein. Application Ser. No. 13/374,439 is also a continuation-in-part of U.S. patent application Ser. No. 12/802,849 filed Jun. 15, 2010 now abandoned, which claims the benefit of the following U.S.",
  "cpc": [
    "A61B 17/7032",
    "A61B 17/7008",
    "A61B 17/7037",
    "A61B 17/7076"
  ],
  "ipc": [
    "A61B 17/70"
  ],
  "inventors": [
    "Roger P. Jackson",
    "James L. Surber"
  ],
  "filing_date": "2018-05-02",
  "publication_date": "2019-05-07",
  "grant_date": "2019-05-07",
  "priority_date": "2009-06-15",
  "application_number": "US-201815969502-A",
  "family_id": "46173001",
  "cited_by_count": 18,
  "citations": [
    "US5501684A",
    "US5735853A",
    "US5672176A",
    "US6063090A",
    "US5891145A",
    "US6146383A",
    "US6241731B1",
    "US6660004B2",
    "US6280442B1",
    "US20020026193A1",
    "US20020022842A1",
    "US6626908B2",
    "US20060025771A1",
    "US20020143341A1",
    "US7066937B2",
    "US6837889B2",
    "US20060155277A1",
    "US7530992B2",
    "US6740086B2",
    "US7001389B1",
    "US8814913B2",
    "US7618444B2",
    "US6648888B1",
    "US8048112B2",
    "US7491218B2",
    "US20090062866A1",
    "US6716214B1",
    "US20080234761A1",
    "US20080140136A1",
    "US20080140135A1",
    "US20040267264A1",
    "US20120010661A1",
    "US8021397B2",
    "US20110040338A1",
    "US7322981B2",
    "US8137386B2",
    "US20050080415A1",
    "US7179261B2",
    "US7833251B1",
    "US20050187548A1",
    "US7160300B2",
    "US7857834B2",
    "US20070233087A1",
    "US7766945B2",
    "US7186255B2",
    "US20100094349A1",
    "US20070123862A1",
    "US20170354443A1",
    "US7875065B2",
    "US20080188898A1",
    "US20170265902A1",
    "US20130144346A1",
    "US7625396B2",
    "US7306606B2",
    "US20080154315A1",
    "US20060200131A1",
    "US20080294202A1",
    "US20180098795A1",
    "US20120179212A1",
    "US7776067B2",
    "US20060276789A1",
    "US20180000523A1",
    "US20100262195A1",
    "US9456853B2",
    "US8034089B2",
    "US8591558B2",
    "US20080319490A1",
    "US20070093827A1",
    "US20070093826A1",
    "US20070088357A1",
    "US20070090238A1",
    "US8048126B2",
    "US20070118117A1",
    "US20070118123A1",
    "US20090204155A1",
    "US20090012567A1",
    "US20070270813A1",
    "US8133262B2",
    "US8361129B2",
    "US20070270831A1",
    "US8277485B2",
    "US7922748B2",
    "US8066744B2",
    "US20080147129A1",
    "US20080132957A1",
    "US20080215100A1",
    "US20080161863A1",
    "US8206422B2",
    "US20110282399A1",
    "US20080269809A1",
    "US20140142632A1",
    "US9439681B2",
    "US20100198272A1",
    "US20100152787A1",
    "US20090069853A1",
    "US20090062867A1",
    "US20090069852A1",
    "US20090105769A1",
    "US20090105770A1",
    "US8430914B2",
    "US20090240290A1",
    "US20100023061A1",
    "US9907574B2",
    "US20120059426A1",
    "US20100094343A1",
    "US20100100137A1",
    "US7947065B2",
    "US8506609B2",
    "US20100234902A1",
    "US20100256686A1",
    "US20100274288A1",
    "US20100305621A1",
    "US20140128927A1",
    "US20130023941A1",
    "US20170296234A1",
    "US20120046700A1",
    "US20130103098A1",
    "US9918745B2",
    "US20130060293A1",
    "US20120143266A1",
    "US9504496B2",
    "US9883892B2",
    "US9393047B2",
    "US20170333086A1",
    "US20120209336A1",
    "US9480517B2",
    "US9980753B2",
    "US20180153589A1",
    "US9168069B2",
    "US20160354121A1",
    "US9717534B2",
    "US20120035670A1",
    "US20170189074A1",
    "US20110077694A1",
    "US20110160778A1",
    "US20110152949A1",
    "US20170135729A1",
    "US8771324B2",
    "US20140094849A1",
    "US20140121703A1",
    "US20170340360A1",
    "US20170296235A1",
    "US20140277157A1",
    "US20170209185A1",
    "US20160038204A1",
    "US20170172630A1"
  ]
}