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Patent · US10653977B2 · B2 · US

Waste disposal methods

(11) Publication number
US10653977B2
(21) Application number
16/179,458
(22) Filing date
2018-11-02
(30) Priority date
2016-10-17
(43) Publication date
2020-05-19
(45) Date of grant
2020-05-19
(51) IPC
B01D 21/00; B01D 21/02; B01D 21/30; B09B 1/00; B60P 1/04; B60P 1/26; B60P 3/22; B60P 3/24; B65G 67/46; C02F 1/00; C02F 1/52; C02F 103/10; C02F 11/00; C02F 11/121; C02F 11/14; C02F 11/143; C02F 11/145; C02F 3/22
(52) CPC
  • C02F Treatment of water, waste water, sewage, or sludge: 11/121, 1/5281, 11/008, 11/12, 11/14, 11/143, 11/145, 2001/007, 2103/10, 2201/008, 2303/26
  • B01D Separation: 21/0015, 21/0024, 21/10, 21/30, 2221/08
  • B09B Disposal of solid waste not otherwise provided for: 1/00
  • B60P Vehicles adapted for load transportation or to transport, to carry, or to comprise special loads or objects: 1/04, 1/26, 3/22, 3/2245, 3/24
  • B65G Transport or storage devices, e.g. conveyors for loading or tipping, shop conveyor systems or pneumatic tube conveyors: 67/46
(73) Assignee
Buckeye Brine LLC
(72) Inventors
William Dawson; Henry Ross Cheu; David Durakovich; Monty Shell; Todd Schlauch; Steve Mobley; Scott Harlan
(54) Title
Waste disposal methods
(57) Abstract

Embodiments of the present disclosure include systems and methods for collecting, storing, separating, and disposing of waste material from an oil and gas well site in order to enhance payload efficiency. An embodiment of a method, for example, may include introducing a waste material into an enhanced-payload mobile vessel positioned at the oil and gas well site, the waste material selected to include one or more of a sludge waste material, a solids-laden wastewater material, and a dry waste material. The method may further include transporting the waste material when positioned in the enhanced-payload mobile vessel along roadways to an off-site waste management facility. Additionally, the method may include dumping the waste material from the enhanced-payload mobile vessel by a site-based lifting mechanism into a receiving vessel at the off-site waste management facility thereby to dispose of the waste material at a reduced transportation cost.

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Claims (15)

  1. A method of removing waste material from an industrial site to thereby enhance payload efficiency, as compared to other methods of removing waste material, the method comprising: introducing a waste material into an enhanced-payload mobile vessel having an enclosed top portion when positioned at the industrial site, the enhanced-payload mobile vessel connected to a tractor or tractor-trailer, the waste material being comprised of composites of industrial site waste products selected from one or more of a sludge waste material, a solids-laden wastewater material, and a dry waste material so as to include both liquids-phase content and solids-phase content; transporting the waste material when positioned in the enhanced-payload mobile vessel along roadways to an off-site waste management facility; lifting a front end portion of the enhanced-payload mobile vessel by one or more lifting mechanisms so as to position the waste material to be dumped from a rear end portion of the enhanced-payload mobile vessel at the off-site waste management facility thereby to dispose of the waste material; and before the transporting at least portions of the liquids-phase content by gravity through one or more discharge ports positioned at the rear end portion of the enhanced-payload mobile vessel when the liquids-phase content layers above settled out solids-phase content to thereby retain the settled out solids-phase content in the enhanced-payload mobile vessel separately from the drained liquids-phase content such that a concentrated solids-phase sludge content remains at a bottom of the enhanced-payload mobile vessel.
  2. The method as defined in claim 1, further comprising opening a rear door of the enhanced-payload mobile vessel via a hinge connected to the enhanced-payload mobile vessel, the rear door controlled by one or more hydraulic activators to thereby allow opening of the rear door by hydraulic power.
  3. The method as defined in claim 1, further comprising holding the waste material in the enhanced-payload vessel for a residence time sufficient to allow portions of more of the solids-phase content to settle out of the waste material in the enhanced-payload mobile vessel, such that the liquids-phase content is layered above the settled out solids-phase content.
  4. The method as defined in claim 1, further comprising loosening one or more fasteners connected to a rear door of the enhanced-payload mobile vessel and then dumping the waste material, such that the enhanced-payload mobile vessel maintains a liquid-tight seal after the one or more fasteners are loosened but prior to the dumping of the waste material.
  5. The method as defined claim 1, further comprising: adding a solidifying agent to the drained liquids-phase content after the draining at the off-site waste management facility; and mixing the solidifying agent into the drained liquids-phase content in order to create a solid substance.
  6. The method as defined in claim 5, wherein the liquids-phase content of the waste material is received into a receiving vessel, and wherein the solidifying agent is added to the receiving vessel.
  7. The method as defined in claim 1, wherein the lifting step raises the front end portion of the enhanced-payload mobile vessel to an elevation and a desired angle with respect to a lower elevation of an underlying support surface for the enhanced-payload mobile vessel.
  8. A method of removing waste material from an industrial site to thereby enhance payload efficiency, as compared to other methods of removing waste material, the method comprising: introducing a waste material into an enhanced-payload mobile vessel connected to a tractor or tractor-trailer and having an enclosed top portion when positioned at the industrial site, the waste material being comprised of composites industrial site waste products selected from one or more of a sludge waste material, a solids-laden wastewater material, and a dry waste material; transporting the waste material when positioned in the enhanced-payload mobile vessel along roadways to an off-site waste management facility; and before the transporting, at least portions of liquids-phase content of the waste material by gravity through one or more discharge ports positioned at a rear end portion of the enhanced-payload mobile vessel when the liquids-phase content layers above settled out solids-phase content of the waste material to thereby retain the settled out solids-phase content in the enhanced-payload mobile vessel separately from the drained liquids-phase content such that a concentrated solids-phase sludge content remains at a bottom of the enhanced-payload mobile vessel.
  9. The method as defined in claim 8, further comprising holding the waste material in the enhanced-payload vessel for a residence time sufficient to allow portions of more of the solids-phase content to settle out of the waste material in the enhanced-payload mobile vessel, such that the liquids-phase content is layered above the settled out solids-phase content.
  10. The method as defined in claim 9, further comprising opening a rear door of the enhanced-payload mobile vessel via a hinge connected to the enhanced-payload mobile vessel, the rear door controlled by one or more hydraulic activators to thereby allow opening of the rear door by hydraulic power.
  11. The method as defined in claim 10, further comprising loosening one or more fasteners connected to the rear door of the enhanced-payload mobile vessel and then dumping the waste material, such that the enhanced-payload mobile vessel maintains a liquid-tight seal after the one or more fasteners are loosened but prior to the opening of the rear door.
  12. The method as defined in claim 8, further comprising: adding a solidifying agent to the drained liquids-phase content after the draining; and mixing the solidifying agent into the drained liquids-phase content in order to create a solid substance.
  13. The method as defined in claim 12, wherein the liquid-phase content of the waste material is received into a receiving vessel, and wherein the solidifying agent is added to the liquid-phase content at the receiving vessel.
  14. The method as defined in claim 8, wherein the draining includes directing the liquid-phase content of the wastewater material toward the rear end portion of the enhanced-payload mobile vessel at the off-site waste management facility.
  15. The method as defined in claim 8, further comprising positioning a front end portion of the enhanced-payload mobile vessel at a desired elevation with respect to and at a desired angle to a lower elevation of an underlying support surface for the enhanced-payload mobile vessel to enhance draining of the liquid-phase content.

Description

The disposal of waste material from industrial sites, such as oil and gas wells or other industrial waste production sites such as factories or mills, presents unique challenges due to solid particles often being present in substantially liquid waste. For example, drilling fluids may include combinations of liquids and solids. The fluids may further be combinations of a variety of liquid materials, such as hydrocarbons, drillings muds, water, and the like. This fluid mixture also may contain suspended and dissolved solids, such as dirt, rocks, metals, and the like and may contain materials difficult to handle or for which extended exposure to human interaction is not desirable. Accordingly, waste management typically involves separation of the solids from the liquids at an off-site facility, for example, via a centrifuge. From there, the solids can be compressed to remove additional liquids, thereby enabling disposal of the liquids and solids separately. The transportation, separation, and storage of the sludge of waste material from the site to the facility can present difficulties and significant costs.

Applicant recognized problems associated with prior waste handling and disposal systems and methods and provides enhanced systems and methods for handling, collecting, storing, separating, and disposing of waste materials.

Citations (41)

  • US2601163A
  • US2683545A
  • US3003810A
  • US3237988A
  • US3440764A
  • USRE27346E
  • US3777405A
  • US3910364A
  • US4377475A
  • US4507208A
  • US4929353A
  • US4975205A
  • US6214092B1
  • US6896316B1
  • US7731297B1
  • US20090200180A1
  • US7943051B2
  • US20110031801A1
  • US9669340B2
  • US20120080185A1
  • US20120299283A1
  • US20140077484A1
  • US20120325751A1
  • US20130112598A1
  • US20170016288A1
  • US20140048138A1
  • US9574413B1
  • US20140251881A1
  • US9524484B1
  • US20140353308A1
  • US20150001161A1
  • US20150007436A1
  • US20160250960A1
  • US20170057393A1
  • US20170120796A1
  • US10005008B2
  • US20180250612A1
  • US20180250613A1
  • US10099160B2
  • US10150062B2
  • US10155181B2
Record as JSON
{
  "publication_number": "US10653977B2",
  "country": "US",
  "kind": "B2",
  "title": "Waste disposal methods",
  "abstract": "Embodiments of the present disclosure include systems and methods for collecting, storing, separating, and disposing of waste material from an oil and gas well site in order to enhance payload efficiency. An embodiment of a method, for example, may include introducing a waste material into an enhanced-payload mobile vessel positioned at the oil and gas well site, the waste material selected to include one or more of a sludge waste material, a solids-laden wastewater material, and a dry waste material. The method may further include transporting the waste material when positioned in the enhanced-payload mobile vessel along roadways to an off-site waste management facility. Additionally, the method may include dumping the waste material from the enhanced-payload mobile vessel by a site-based lifting mechanism into a receiving vessel at the off-site waste management facility thereby to dispose of the waste material at a reduced transportation cost.",
  "claims": [
    "1. A method of removing waste material from an industrial site to thereby enhance payload efficiency, as compared to other methods of removing waste material, the method comprising: introducing a waste material into an enhanced-payload mobile vessel having an enclosed top portion when positioned at the industrial site, the enhanced-payload mobile vessel connected to a tractor or tractor-trailer, the waste material being comprised of composites of industrial site waste products selected from one or more of a sludge waste material, a solids-laden wastewater material, and a dry waste material so as to include both liquids-phase content and solids-phase content; transporting the waste material when positioned in the enhanced-payload mobile vessel along roadways to an off-site waste management facility; lifting a front end portion of the enhanced-payload mobile vessel by one or more lifting mechanisms so as to position the waste material to be dumped from a rear end portion of the enhanced-payload mobile vessel at the off-site waste management facility thereby to dispose of the waste material; and before the transporting at least portions of the liquids-phase content by gravity through one or more discharge ports positioned at the rear end portion of the enhanced-payload mobile vessel when the liquids-phase content layers above settled out solids-phase content to thereby retain the settled out solids-phase content in the enhanced-payload mobile vessel separately from the drained liquids-phase content such that a concentrated solids-phase sludge content remains at a bottom of the enhanced-payload mobile vessel.",
    "2. The method as defined in claim 1, further comprising opening a rear door of the enhanced-payload mobile vessel via a hinge connected to the enhanced-payload mobile vessel, the rear door controlled by one or more hydraulic activators to thereby allow opening of the rear door by hydraulic power.",
    "3. The method as defined in claim 1, further comprising holding the waste material in the enhanced-payload vessel for a residence time sufficient to allow portions of more of the solids-phase content to settle out of the waste material in the enhanced-payload mobile vessel, such that the liquids-phase content is layered above the settled out solids-phase content.",
    "4. The method as defined in claim 1, further comprising loosening one or more fasteners connected to a rear door of the enhanced-payload mobile vessel and then dumping the waste material, such that the enhanced-payload mobile vessel maintains a liquid-tight seal after the one or more fasteners are loosened but prior to the dumping of the waste material.",
    "5. The method as defined claim 1, further comprising: adding a solidifying agent to the drained liquids-phase content after the draining at the off-site waste management facility; and mixing the solidifying agent into the drained liquids-phase content in order to create a solid substance.",
    "6. The method as defined in claim 5, wherein the liquids-phase content of the waste material is received into a receiving vessel, and wherein the solidifying agent is added to the receiving vessel.",
    "7. The method as defined in claim 1, wherein the lifting step raises the front end portion of the enhanced-payload mobile vessel to an elevation and a desired angle with respect to a lower elevation of an underlying support surface for the enhanced-payload mobile vessel.",
    "8. A method of removing waste material from an industrial site to thereby enhance payload efficiency, as compared to other methods of removing waste material, the method comprising: introducing a waste material into an enhanced-payload mobile vessel connected to a tractor or tractor-trailer and having an enclosed top portion when positioned at the industrial site, the waste material being comprised of composites industrial site waste products selected from one or more of a sludge waste material, a solids-laden wastewater material, and a dry waste material; transporting the waste material when positioned in the enhanced-payload mobile vessel along roadways to an off-site waste management facility; and before the transporting, at least portions of liquids-phase content of the waste material by gravity through one or more discharge ports positioned at a rear end portion of the enhanced-payload mobile vessel when the liquids-phase content layers above settled out solids-phase content of the waste material to thereby retain the settled out solids-phase content in the enhanced-payload mobile vessel separately from the drained liquids-phase content such that a concentrated solids-phase sludge content remains at a bottom of the enhanced-payload mobile vessel.",
    "9. The method as defined in claim 8, further comprising holding the waste material in the enhanced-payload vessel for a residence time sufficient to allow portions of more of the solids-phase content to settle out of the waste material in the enhanced-payload mobile vessel, such that the liquids-phase content is layered above the settled out solids-phase content.",
    "10. The method as defined in claim 9, further comprising opening a rear door of the enhanced-payload mobile vessel via a hinge connected to the enhanced-payload mobile vessel, the rear door controlled by one or more hydraulic activators to thereby allow opening of the rear door by hydraulic power.",
    "11. The method as defined in claim 10, further comprising loosening one or more fasteners connected to the rear door of the enhanced-payload mobile vessel and then dumping the waste material, such that the enhanced-payload mobile vessel maintains a liquid-tight seal after the one or more fasteners are loosened but prior to the opening of the rear door.",
    "12. The method as defined in claim 8, further comprising: adding a solidifying agent to the drained liquids-phase content after the draining; and mixing the solidifying agent into the drained liquids-phase content in order to create a solid substance.",
    "13. The method as defined in claim 12, wherein the liquid-phase content of the waste material is received into a receiving vessel, and wherein the solidifying agent is added to the liquid-phase content at the receiving vessel.",
    "14. The method as defined in claim 8, wherein the draining includes directing the liquid-phase content of the wastewater material toward the rear end portion of the enhanced-payload mobile vessel at the off-site waste management facility.",
    "15. The method as defined in claim 8, further comprising positioning a front end portion of the enhanced-payload mobile vessel at a desired elevation with respect to and at a desired angle to a lower elevation of an underlying support surface for the enhanced-payload mobile vessel to enhance draining of the liquid-phase content."
  ],
  "description_excerpt": "The disposal of waste material from industrial sites, such as oil and gas wells or other industrial waste production sites such as factories or mills, presents unique challenges due to solid particles often being present in substantially liquid waste. For example, drilling fluids may include combinations of liquids and solids. The fluids may further be combinations of a variety of liquid materials, such as hydrocarbons, drillings muds, water, and the like. This fluid mixture also may contain suspended and dissolved solids, such as dirt, rocks, metals, and the like and may contain materials difficult to handle or for which extended exposure to human interaction is not desirable. Accordingly, waste management typically involves separation of the solids from the liquids at an off-site facility, for example, via a centrifuge. From there, the solids can be compressed to remove additional liquids, thereby enabling disposal of the liquids and solids separately. The transportation, separation, and storage of the sludge of waste material from the site to the facility can present difficulties and significant costs.\n\nApplicant recognized problems associated with prior waste handling and disposal systems and methods and provides enhanced systems and methods for handling, collecting, storing, separating, and disposing of waste materials.",
  "cpc": [
    "C02F 11/121",
    "B01D 21/0015",
    "B01D 21/0024",
    "B01D 21/10",
    "B01D 21/30",
    "B01D 2221/08",
    "B09B 1/00",
    "B60P 1/04",
    "B60P 1/26",
    "B60P 3/22",
    "B60P 3/2245",
    "B60P 3/24",
    "B65G 67/46",
    "C02F 1/5281",
    "C02F 11/008",
    "C02F 11/12",
    "C02F 11/14",
    "C02F 11/143",
    "C02F 11/145",
    "C02F 2001/007",
    "C02F 2103/10",
    "C02F 2201/008",
    "C02F 2303/26"
  ],
  "ipc": [
    "B01D 21/00",
    "B01D 21/02",
    "B01D 21/30",
    "B09B 1/00",
    "B60P 1/04",
    "B60P 1/26",
    "B60P 3/22",
    "B60P 3/24",
    "B65G 67/46",
    "C02F 1/00",
    "C02F 1/52",
    "C02F 103/10",
    "C02F 11/00",
    "C02F 11/121",
    "C02F 11/14",
    "C02F 11/143",
    "C02F 11/145",
    "C02F 3/22"
  ],
  "assignees": [
    "Buckeye Brine LLC"
  ],
  "inventors": [
    "William Dawson",
    "Henry Ross Cheu",
    "David Durakovich",
    "Monty Shell",
    "Todd Schlauch",
    "Steve Mobley",
    "Scott Harlan"
  ],
  "filing_date": "2018-11-02",
  "publication_date": "2020-05-19",
  "grant_date": "2020-05-19",
  "priority_date": "2016-10-17",
  "application_number": "US-201816179458-A",
  "family_id": "61902105",
  "cited_by_count": 16,
  "citations": [
    "US2601163A",
    "US2683545A",
    "US3003810A",
    "US3237988A",
    "US3440764A",
    "USRE27346E",
    "US3777405A",
    "US3910364A",
    "US4377475A",
    "US4507208A",
    "US4929353A",
    "US4975205A",
    "US6214092B1",
    "US6896316B1",
    "US7731297B1",
    "US20090200180A1",
    "US7943051B2",
    "US20110031801A1",
    "US9669340B2",
    "US20120080185A1",
    "US20120299283A1",
    "US20140077484A1",
    "US20120325751A1",
    "US20130112598A1",
    "US20170016288A1",
    "US20140048138A1",
    "US9574413B1",
    "US20140251881A1",
    "US9524484B1",
    "US20140353308A1",
    "US20150001161A1",
    "US20150007436A1",
    "US20160250960A1",
    "US20170057393A1",
    "US20170120796A1",
    "US10005008B2",
    "US20180250612A1",
    "US20180250613A1",
    "US10099160B2",
    "US10150062B2",
    "US10155181B2"
  ]
}

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