Collated T-Nut apparatus

{
  "publication_number": "US10675693B2",
  "country": "US",
  "kind": "B2",
  "title": "Collated T-Nut apparatus",
  "abstract": "A continuous strip of T-Nuts formed on a common strip of metal. Each T-Nut of the strip of T-Nuts is integrally connected to the next adjacent T-Nut by carry tabs. The carry tabs can be frangible themselves or contain a frangible portion. Each T-Nut includes a cylindrical bore therein and a threaded interior. A mechanism feeds and severs the endmost T-Nut in endwise fashion. The mechanism to feed and sever the endmost T-Nut includes a cutting blade positioned vertically below the frangible portion of the carry tab. A shearing ram having a guide positioned axially in line with the cylindrical bore in the endmost T-Nut is adapted to move vertically from an upper to a lower position to engage the cutting blade with the frangible portion and sever the endmost T-Nut.",
  "claims": [
    "1. A continuous length of deformable metal material having integrally connected T-Nuts, comprising: said continuous length of deformable metal material includes first and second side portions, a top portion and a bottom portion; said continuous length of deformable metal material includes an endmost T-Nut; a plurality of spaced and hollow cylinders extending vertically from said top portion of said deformable metal material; said hollow cylinders include interior threads therein; a plurality of spaced flanged heads formed from said deformable metal material, each of said flanged heads associated with one of said plurality of spaced and hollow cylinders, said flanged heads and said hollow cylinders form said T-Nuts, and, said interior threads of said hollow cylinders extend through said flanged heads; a plurality of prongs is formed in each of said flanged heads, said plurality of prongs are aligned with said continuous length of deformable metal material integrally connected T-Nuts; each said T-Nut includes a centrally located carry tab intermediate each of said adjacent T-Nuts, a first gripping surface and a second gripping surface, such that said first and second gripping surfaces enable movement of said continuous length of deformable metal material having integrally connected T-Nuts and said endmost T-Nut; each said carry tab comprises a centrally located weakened portion affixing adjacent T-Nuts together; said centrally located weakened portions being frangible and bendable; said weakened portions are slots in said first and second side portions, and a top portion of said deformable metal material; and, said slots in said first and second side portions, and said top portion of said deformable metal material being frangible and bendable centrally located weakened portions enabling said continuous length of T-Nuts to be coiled and subsequently cut into individual T-Nuts.",
    "2. A continuous length of deformable metal material having integrally connected T-Nuts as claimed in claim 1, further comprising: said first gripping surface of said T-Nut includes a prong, and said second gripping surface includes said flanged head.",
    "3. A continuous length of deformable metal material having integrally connected T-Nuts as claimed in claim 1, further comprising: said hollow cylinder includes an exterior surface and said exterior surface includes a first circumferential surface having a first diameter and a second circumferential surface having a second diameter.",
    "4. A continuous length of deformable metal material having integrally connected T-Nuts as claimed in claim 1, further comprising: each of said plurality of spaced flanged heads is oblong shaped.",
    "5. A continuous length of deformable metal material having integrally connected T-Nuts as claimed in claim 4, further comprising: said centrally located carry tabs oriented opposite each other and at 90° with respect to said first and second pairs of prongs.",
    "6. A continuous length of deformable metal material having integrally connected T-Nuts as claimed in claim 5, further comprising: each of said plurality of prongs is in proximity to said slots in said first and second side portions, and a top portion of said deformable metal material.",
    "7. A continuous length of deformable metal material having integrally connected T-Nuts, comprising: said continuous length of deformable metal material includes first and second side portions, a top portion and a bottom portion; said continuous length of deformable metal material includes an endmost T-Nut; a plurality of spaced and hollow cylinders extending vertically from said top portion of said deformable metal member, each of said hollow cylinders includes a bore therethrough, each said bore includes a length and interior threads extend along said length therein, and, said hollow cylinders of said T-Nuts defining barrels therefor; a plurality of spaced flanged heads formed from said deformable metal member, each of said flanged heads associated with one of said plurality of spaced and hollow cylinders defining said barrels, and, said flanged heads and said hollow cylinders defining said barrels form said T-Nuts; each T-Nut includes a first and second prong extending from said flange forming a first pair of prongs; each T-Nut includes a third and fourth prong extending from said flange forming a second pair of prongs; said first and second pairs of prongs oriented opposite each other; and, said interior threads of said hollow cylinders extend through said flanged heads; each said T-Nut includes a centrally located carry tab, a first gripping surface and a second gripping surface, said first and second gripping surfaces enable movement of said continuous length of deformable metal material having integrally connected T-Nuts and said endmost T-Nut; each of said centrally located carry tabs includes a frangible portion; said frangible portions of said centrally located carry tabs are integrally joined together integrally joining adjacent T-Nuts; said centrally located frangible portions being bendable and severable; said weakened portions are slots in said first and second side portions, and said top portion of said deformable metal material; said slots in said first and second side portions, and said top portion of said deformable metal material being frangible and bendable, said slots enabling said continuous length of T-Nuts to be coiled and subsequently cut into individual T-Nuts; and, said centrally located carry tabs oriented opposite each other and at 90° with respect to said first and second pairs of prongs.",
    "8. A continuous length of deformable metal material having integrally connected T-Nuts as claimed in claim 7, further comprising: said first gripping surface of said T-Nut includes said first prong, and said second gripping surface includes said flanged head.",
    "9. A continuous length of deformable metal material having integrally connected T-Nuts as claimed in claim 7, further comprising: said hollow cylinder defining a barrel includes an exterior surface and said exterior surface includes a first circumferential surface having a first diameter and a second circumferential surface having a second diameter."
  ],
  "description_excerpt": "This application claims priority to and the benefit of U.S. Provisional Patent Application Ser. No. 61/433,300 filed Jan. 17, 2011. U.S. Provisional Patent Application Ser. No. 61/433,300 filed Jan. 17, 2011 is incorporated in its entirety by reference hereto.\n\nThe invention is in the field of fasteners.\n\nExisting collated fasteners are manufactured and then collated using a secondary process. One process uses a progressive die method to cut the T-Nuts off from the steel or stainless steel strip and then tap the threads in a secondary process. The secondary process commonly uses glue to hold the fasteners together for later dispensation. Fasteners which are glued together include staples, nails, screws, clips, etc.\n\nOne known method for collating T-Nuts includes adhering the T-Nuts to tape and rolling them into a coil during a secondary operation. FIG. 13 is a view 1300 illustrating a prior art backing strip 1301 securing individual T- Nuts 1302 thereto by means of adhesive as illustrated in U.S. Pat. No. 5,214,843. FIG. 13A is a view 1300 A illustrating a prior art device illustrated in U.S. Pat. No. 5,214,843 with wires 1304, 1305 welded to individual T- Nuts 1302.\n\nPresently known methods of collating T-Nuts using tape have several disadvantages. First, T-Nuts can easily become detached or ‘unstuck’ from the tape. Factors such as temperature and humidity can have an adverse reaction on the adhesive properties of tape. Second, taped T-Nuts on a coil do not withstand impact well. Common forces involved with activities such as shipping and/or handling can cause T-Nuts to detach.",
  "cpc": [
    "B23D 33/025",
    "B21K 1/64",
    "B23D 33/02",
    "B23P 19/001",
    "B23P 19/062",
    "F16B 27/00",
    "F16B 37/02",
    "F16B 37/04",
    "Y10T 29/49799",
    "Y10T 29/49947",
    "Y10T 29/5198",
    "Y10T 83/647"
  ],
  "ipc": [
    "B21K 1/64",
    "B23D 33/02",
    "B23P 19/00",
    "B23P 19/06",
    "F16B 27/00",
    "F16B 37/02",
    "F16B 37/04"
  ],
  "assignees": [
    "Stafast Products Inc"
  ],
  "inventors": [
    "Jonathan Wayne Dieter",
    "Stephen R. Selle"
  ],
  "filing_date": "2018-06-20",
  "publication_date": "2020-06-09",
  "grant_date": "2020-06-09",
  "priority_date": "2011-01-17",
  "application_number": "US-201816013903-A",
  "family_id": "46489603",
  "cited_by_count": 0,
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    "US20110111868A1"
  ]
}