X-Y stage with rotation and tilt

{
  "publication_number": "US10707740B2",
  "country": "US",
  "kind": "B2",
  "title": "X-Y stage with rotation and tilt",
  "abstract": "An X-Y movable stage with rotation and tilt is described. A fixed base comprises a magnetic bed with a checkerboard, hexagonal or pseudo-random pattern of alternating north and south poles on a grid. A movable puck moves, rotates and tilts on the base. The base and puck system is free of any other moving parts. The puck comprises three or more nodes where each node may be energized for a north, south, or off magnetic field, with varying field strength. Embodiments include use in a vacuum or fluid. Light from the base to the puck may be used to charge or power a puck. Methods of mapping node locations, controllers, and applications are described. Embodiments for specific applications are described.",
  "claims": [
    "1. An X-Y stage comprising: a base comprising: a base surface; a plurality of base magnets arranged in a predetermined pattern, proximal to the base surface, comprising a plurality of north magnetic poles and a plurality of south magnetic poles; a puck comprising: a puck surface; at least four controllable first electromagnetic nodes; wherein each of the controllable first electromagnetic nodes is adapted to receive an each node drive signal and generate responsively an each magnetic field; wherein the puck and base are adapted such that the puck surface moves proximal to and parallel to the base surface responsive to the node drive signals, due to magnetic attraction or repulsion between the base magnets and the controllable first electromagnetic nodes; wherein a puck movement, relative to the base surface, is controllable via the each first electromagnetic node drive signals, in an arbitrary combination of X-axis and Y-axis directions; wherein both the X-axis and Y-axis are parallel to the puck surface and wherein the X-axis is orthogonal to the Y-axis.",
    "2. The X-Y stage of claim 1 wherein: the predetermined pattern is a hexagonal grid, wherein each north magnetic pole is adjacent to at least two south magnetic poles and each south magnetic pole is adjacent to at least two north magnetic poles.",
    "3. The X-Y stage of claim 1 wherein: at least three suspension electromagnetic mounts in the puck; and wherein the puck and base are adapted such that the puck surface is suspended, not touching the base surface, responsive to an each suspension electromagnetic mount drive signal received by the at least three suspension electromagnetic mounts, due to the magnetic repulsion between the puck's at least three suspension electromagnetic mounts and the base.",
    "4. The X-Y stage of claim 1 wherein: the first electromagnetic nodes comprise traces in the form of a coil on one or more circuit boards.",
    "5. The X-Y stage of claim 1 wherein: a subset of the plurality of north magnetic poles and a subset of the plurality of south magnetic poles are formed on a planer ferromagnetic material.",
    "6. The X-Y stage of claim 1 wherein: the puck further comprises Hall effect sensors wherein the Hall effect sensors are responsive to the magnetic poles in the plurality of north magnetic poles and the magnetic poles in the plurality of south magnetic poles.",
    "7. The X-Y stage of claim 1 wherein: a plurality of light sources in the base and at least one photovoltaic (PV) cell in the puck such that the PV cell generates voltage from exposure to light from at least one of the plurality of light sources when the PV cell is over at least one of the plurality of light sources.",
    "8. The X-Y stage of claim 1 wherein: the base comprises a flexible sheet, laid flat.",
    "9. The X-Y stage of claim 1 wherein: the base comprises a plurality of base wireless communication elements; and wherein the puck comprises at least one puck wireless communication element; and wherein at least one of the base wireless communication elements communicates with at least one puck wireless communication element when the puck is over the at least one of the base wireless communication elements.",
    "10. The X-Y stage of claim 1 wherein: the puck further comprises computation hardware and software configured to perform optimization of node drive signals responsive to both a desired puck move and a real-time position of the puck relative to the base.",
    "11. The X-Y stage of claim 1 wherein: a controller comprising a map comprising individual magnetic characteristics of each node in the puck.",
    "12. The X-Y stage of claim 1 wherein: the controller further comprises a map comprising individual magnetic characteristics of each base magnet.",
    "13. The X-Y stage of claim 1 wherein: the stage and base are submersed in a liquid.",
    "14. The X-Y stage of claim 1 wherein: the stage and base are in a vacuum.",
    "15. The X-Y stage of claim 1 wherein: the stage is adapted to position a workpiece in an additive or subtractive machine tool.",
    "16. The X-Y stage of claim 1 wherein: the puck is adapted to hold a rack adapted to hold merchandise; and wherein the base is a floor of a warehouse or distribution center.",
    "17. The X-Y stage of claim 1 wherein: the puck is adapted to hold a medical item; wherein the base is in a health care facility; and wherein the medical item is used in the health care facility.",
    "18. The X-Y stage of claim 1 wherein: the puck is adapted to hold a person; and wherein the base and puck are part of an amusement park ride.",
    "19. The X-Y stage of claim 1 wherein: the puck further comprises a cleaning tool; and wherein the cleaning tool is adapted to clean the base surface or a surface proximal to the base surface.",
    "20. An X-Y stage comprising: a base comprising: a base surface; a plurality of base magnets arranged in a predetermined pattern, proximal to the base surface, comprising a plurality of north magnetic poles and a plurality of south magnetic poles; a puck comprising: a puck surface; at least four controllable first electromagnetic nodes; wherein each of the controllable first electromagnetic nodes is adapted to receive an each node drive signal and generate responsively an each magnetic field; wherein the puck and base are adapted such that the puck surface moves proximal to and parallel to the base surface responsive to the node drive signals, due to magnetic attraction or repulsion between the base magnets and the controllable first electromagnetic nodes; wherein a puck movement, relative to the base surface, is controllable via the each first electromagnetic node drive signals, in an arbitrary rotation around a rotational axis normal to the puck surface.",
    "21. The X-Y stage of claim 20 wherein: the stage and base are used in a welding environment.",
    "22. An X-Y stage comprising: a base comprising: a base surface; a plurality of base magnets arranged in a predetermined pattern, proximal to the base surface, comprising a plurality of north magnetic poles and a plurality of south magnetic poles; a puck comprising: a puck surface; at least four controllable first electromagnetic nodes; wherein each of the controllable first electromagnetic nodes is adapted to receive an each node drive signal and generate responsively an each magnetic field; wherein the puck and base are adapted such that the puck surface moves proximal to and parallel to the base surface responsive to the node drive signals, due to magnetic attraction or repulsion between the base magnets and the controllable first electromagnetic nodes; a puck movement, relative to the base surface, is controllable via the each first electromagnetic node drive signals, in an arbitrary tilt direction and a tilt quantity up to a predetermined maximum tilt quantity."
  ],
  "description_excerpt": "This application claims priority to application Ser. No. 15/479,054, filed 4 Apr. 2017, which further claims priority to application No. 62/320,152, filed 8 Apr. 2016.\n\nX-Y stages are used in milling machines, CNC equipment, 3D printers, laser cutters, optics benches, and many other applications.\n\nPrior art X-Y stages use an electric motor (or hand knobs) connected mechanically to the stage for each axis. Play in the connections between the motor rotor and the stage, friction, and changes in dimensions of the stage itself under compression, tension, or twist generate positioning errors between the controller and the work piece or machining head. These errors in turn generate errors in a desired velocity or torque. In addition, typically a motor for one axis moves not only a portion of the stage, but also the motor for the second axis.\n\nEmbodiments below are non-limiting exemplary scenarios.\n\nAn X-Y stage of embodiments has no moving parts other than the stage. The embodiment offers no friction and very high resolution, in a typical application. Herein, we refer to a moving portion of the stage or stage system as a puck. The surface on which the puck moves is called herein a base. The puck is able to move simultaneously in X-Y translation and can rotate relative to the base. Thus, the embodiment is a three-axis stage system: “an X-Y stage with rotation.”\n\nEmbodiments include a base/puck system that comprises a controller for moving the puck. Embodiments include not only the base and puck, but also a controller.",
  "cpc": [
    "H02K 41/031",
    "H02K 2201/18",
    "H02P 25/066"
  ],
  "ipc": [
    "H02K 41/03",
    "H02P 25/066"
  ],
  "inventors": [
    "Kim Rubin"
  ],
  "filing_date": "2019-10-28",
  "publication_date": "2020-07-07",
  "grant_date": "2020-07-07",
  "priority_date": "2016-04-08",
  "application_number": "US-201916665561-A",
  "family_id": "59998423",
  "cited_by_count": 1,
  "citations": [
    "US4654571A",
    "US6075924A",
    "US6441514B1",
    "US6097114A",
    "US8717131B2",
    "US20130128407A1",
    "US8779877B2",
    "US20110089771A1",
    "US20110194923A1",
    "US20120139469A1",
    "US20120139365A1",
    "US20140183979A1",
    "US20140217835A1",
    "US20170294827A1",
    "US10461620B2"
  ]
}