Service table for transporting a battery pack of a motor vehicle along a floor surface

{
  "publication_number": "US11459046B1",
  "country": "US",
  "kind": "B1",
  "title": "Service table for transporting a battery pack of a motor vehicle along a floor surface",
  "abstract": "A service table for transporting a battery pack comprises four frame members arranged end-to-end in a circuit, four hinges between adjacent frame members, and wheels. The service table further comprises a support bed mounted to at least one of the frame members and configured to support the battery pack. At least one hinge lock is disposed between adjacent frame members and arranged to be rigidly fixed to both of the adjacent frame members in a locked configuration and arranged to be decoupled from at least one of the adjacent frame members in an unlocked configuration. The frame members are arranged in a service configuration having a first width when the hinge lock is arranged in the locked configuration for transporting the battery pack thereon and in a storage configuration having a second width, less than the first width, when the hinge lock is arranged in the unlocked configuration.",
  "claims": [
    "1. A service table for transporting a battery pack of a motor vehicle along a floor surface, the service table comprising: at least four frame members extending longitudinally in a substantially horizontal configuration and arranged end-to-end in a circuit; at least four hinges individually disposed between and mounted to adjacent frame members of the at least four frame members to facilitate pivoting between the adjacent frame members; a plurality of wheels mounted to the at least four frame members and arranged to rotate along the floor surface; a support bed that extends between and is mounted to two of the at least four frame members and is configured to support the battery pack; and at least one hinge lock, with the hinge lock disposed between the adjacent frame members and arranged to be rigidly fixed to both of the adjacent frame members in a locked configuration to inhibit pivoting of the adjacent frame members and arranged to be decoupled from at least one of the adjacent frame members in an unlocked configuration to allow pivoting of the adjacent frame members; wherein the at least four frame members are arranged in a service configuration having a first width when the hinge lock is arranged in the locked configuration for transporting the battery pack thereon, and wherein the at least four frame members are arranged in a storage configuration having a second width, less than the first width, when the hinge lock is arranged in the unlocked configuration, wherein each of the two frame members that support the support bed define a plurality of apertures spaced from one another longitudinally along the two frame members, and the support bed further comprises a first post arranged to be selectively disposed in the apertures of one of the two frame members and a second post arranged to be selectively disposed in the apertures of the other one of the two frame members for selectively adjusting the position of the support bed along the two frame members.",
    "2. The service table of claim 1, wherein the at least one hinge lock is further defined as multiple hinge locks individually disposed at each of the hinges.",
    "3. The service table of claim 1, wherein the support bed is pivotally mounted to the two of the at least four frame members to facilitate the pivoting of the two of the at least four frame members at the hinges.",
    "4. The service table of claim 1, wherein the at least four frame members comprise a pair of end frame members that are substantially parallel to one another and a pair of side frame members that are substantially parallel to one another, with the end and side frame members arranged as a parallelogram and with the pair of side frame members defining the first and second widths.",
    "5. The service table of claim 4, wherein the pair of end frame members are orthogonal to the pair of side frame members in the service configuration and wherein the pair of end frame members are non-orthogonal to the pair of side frame members in the storage configuration.",
    "6. The service table of claim 1, wherein the at least one hinge lock comprises a plate fixed to one of the adjacent frame members and extending toward the other one of the adjacent frame members, with each of the hinge lock and the other one of the adjacent frame members comprising a mating surface arranged to align in the service configuration to fix the plate with the other one of the adjacent frame members.",
    "7. The service table of claim 6, wherein each of the mating surfaces define a hole, with the holes axially aligned in the service configuration, and further comprising a pin that extends through the holes in the service configuration and engages the mating surfaces to fix the plate with the other one of the adjacent frame members.",
    "8. The service table of claim 1, further comprising a plurality of brakes, each individually operably coupled to the plurality of wheels, with the plurality of brakes arranged to be selectively actuated to engage the plurality of wheels to inhibit rotation along the floor surface.",
    "9. The service table of claim 8, wherein the plurality of wheels and the plurality of brakes are further defined as at least four wheels and at least four brakes, respectively, with the plurality of wheels and the plurality of brakes individually disposed adjacent the at least four hinges to facilitate pivoting of the at least four frame members between the service and storage configurations.",
    "10. The service table of claim 1, wherein the support bed further comprises a rail extending between and mounted to the two of the at least four frame members, a tray disposed above the rail, and an actuator coupled to both of the rail and the tray for positioning a height of the tray above the rail.",
    "11. The service table of claim 10, wherein the actuator is further defined as a first actuator and the service table further comprises a second actuator spaced from the first actuator along the rail, with the first and second actuators individually vertically adjustable for adjusting an angle of the tray relative to the rail.",
    "12. The service table of claim 10, wherein the actuator is further defined as a screw jack, with rotation of the screw jack arranged to adjust the height of the tray above the rail.",
    "13. The service table of claim 1, wherein the plurality of wheels comprises at least one caster wheel arranged to mount to each of the at least four frame members and rotatable around a caster axis for turning the service table on the floor surface.",
    "14. The service table of claim 13, further comprising a caster lock coupled to the at least one caster wheel for retaining the at least one caster wheel in a fixed rotational position about the caster axis.",
    "15. The service table of claim 14, wherein the caster lock comprises a plate mounted to the at least one caster wheel and defining a plurality of notches spaced about the caster axis and a pin slidably mounted to one of the at least four frame members and arranged to slide into one of the plurality of notches when the caster wheel is in a rotational position about the caster axis that aligns the pin with the one of the plurality of notches, with the plurality of notches each associated with a different rotational position of the caster wheel.",
    "16. A service table for transporting a battery pack of a motor vehicle along a floor surface, the service table comprising: at least four frame members extending longitudinally in a substantially horizontal configuration and arranged end-to-end in a circuit; at least four hinges individually disposed between and mounted to adjacent frame members of the at least four frame members to facilitate pivoting between the adjacent frame members; a plurality of wheels mounted to the at least four frame members and arranged to rotate along the floor surface; a support bed that extends between and is mounted to two of the at least four frame members and is configured to support the battery pack; and at least one hinge lock, with the hinge lock disposed between the adjacent frame members and arranged to be rigidly fixed to both of the adjacent frame members in a locked configuration to inhibit pivoting of the adjacent frame members and arranged to be decoupled from at least one of the adjacent frame members in an unlocked configuration to allow pivoting of the adjacent frame members; wherein the at least four frame members are arranged in a service configuration having a first width when the hinge lock is arranged in the locked configuration for transporting the battery pack thereon, and wherein the at least four frame members are arranged in a storage configuration having a second width, less than the first width, when the hinge lock is arranged in the unlocked configuration, and wherein the support bed is further defined as a first support bed and the service table further comprises a second support bed extending between and mounted to the two of the at least four frame members, with the first and second support beds arranged to individually move along the two of the at least four frame members to accommodate varying shapes and sizes of the battery pack.",
    "17. A service table for transporting a battery pack of a motor vehicle along a floor surface, the service table comprising: at least four frame members extending longitudinally in a substantially horizontal configuration and arranged end-to-end in a circuit; at least four hinges individually disposed between and mounted to adjacent frame members of the at least four frame members to facilitate pivoting between adjacent frame members; a plurality of wheels mounted to the at least four frame members and arranged to rotate along the floor surface; a support bed mounted to two of the at least four frame members and configured to support the battery pack; and at least one hinge lock, with the hinge lock disposed between the adjacent frame members and arranged to be rigidly fixed to both of the adjacent frame members in a locked configuration to inhibit pivoting of the adjacent frame members and arranged to be decoupled from at least one of the adjacent frame members in an unlocked configuration to allow pivoting of the adjacent frame members; wherein the at least four frame members are arranged in a service configuration having a first width when the hinge lock is arranged in the locked configuration for transporting the battery pack thereon, and wherein the at least four frame members are arranged in a storage configuration having a second width, less than the first width, when the hinge lock is arranged in the unlocked configuration; wherein the at least one hinge lock comprises a plate fixed to one of the adjacent frame members and extending toward the other one of the adjacent frame members, with each of the hinge lock and the other one of the adjacent frame members comprising a mating surface arranged to align in the service configuration to fix the plate with the other one of the adjacent frame members, with each of the mating surfaces defining a hole, with the holes axially aligned in the service configuration, and further comprising a pin that extends through the holes in the service configuration and engages the mating surfaces to fix the plate with the other one of the adjacent frame members; and wherein the support bed further comprises a rail extending between and pivotally mounted to the two of the at least four frame members to facilitate the pivoting of the at least four frame members at the hinges, a tray disposed above the rail, and an actuator coupled to both of the rail and the tray for positioning a height of the tray above the rail."
  ],
  "description_excerpt": "The present disclosure relates to a service table, and more particularly to a service table for transporting a battery pack of a motor vehicle along a floor surface.\n\nIn recent years, the use of electric motors to power vehicles has increased exponentially. To power the electric motors, battery packs comprised of numerous battery cells are utilized, making the battery pack have considerable weight. In many instances, the battery pack weighs over 1,000 pounds, making removal of the battery pack from the vehicle difficult and dangerous to service technicians.\n\nCurrent practices to remove the battery pack include the use a cart to place the battery pack on after disconnecting the battery pack from the vehicle. However, this still requires some amount of manipulation of the cart or the battery pack by the service technician to ensure the battery pack does not fall out the vehicle. Furthermore, carts that are sized to support the battery pack typically occupy a considerable amount of surface area within a service department or repair shop. Storing the cart when not in use occupies surface area that could be used for another vehicle to be serviced, which decreases the operable capacity of the service department or repair shop.\n\nThus, while current carts achieve their intended purpose, there is a need for a new service table that addresses these issues.",
  "cpc": [
    "B62D 65/022",
    "B60L 53/80",
    "B62B 2202/61",
    "B62B 2206/04",
    "B62B 2301/044",
    "B62B 2301/05",
    "B62B 3/002",
    "B62B 3/02",
    "B62B 3/10",
    "B62B 5/0006",
    "B62B 5/0093",
    "B62B 5/0433",
    "B65G 35/00",
    "Y02T 10/70"
  ],
  "ipc": [
    "B62B 3/00",
    "B62B 3/02",
    "B62D 65/02"
  ],
  "assignees": [
    "GM Global Technology Operations LLC"
  ],
  "inventors": [
    "Daniel J Popoff",
    "Corey Schlichter",
    "Corday PETERSON",
    "Joseph Lee"
  ],
  "filing_date": "2021-07-15",
  "publication_date": "2022-10-04",
  "grant_date": "2022-10-04",
  "priority_date": "2021-07-15",
  "application_number": "US-202117376840-A",
  "family_id": "83450993",
  "cited_by_count": 6,
  "citations": [
    "US5485655A",
    "US6073943A",
    "US5738365A",
    "US5915723A",
    "US6328319B1",
    "US20020158446A1",
    "US6851564B2",
    "US6733026B1",
    "US7731221B2",
    "US20090066114A1",
    "US8523197B2",
    "US8091916B2",
    "US20100283227A1",
    "US8602443B2",
    "US9103368B2",
    "US20130074257A1",
    "US8820774B2",
    "US8973940B2",
    "US20150225004A1",
    "US9714585B2",
    "US9428205B2",
    "US9573610B1",
    "US10328570B1",
    "USD879885S1",
    "US20200231079A1",
    "US10604170B1",
    "US20210253189A1",
    "US11192566B2",
    "US20210380154A1"
  ]
}