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Patent · US11598077B2 · B2 · US

Apron front sink with interchangeable faces

(11) Publication number
US11598077B2
(21) Application number
17/703,866
(22) Filing date
2022-03-24
(30) Priority date
2018-08-21
(43) Publication date
2023-03-07
(45) Date of grant
2023-03-07
(51) IPC
E03C 1/182
(52) CPC
  • E03C Domestic plumbing installations for fresh water or waste water; sinks: 1/182, 1/18, 1/186, 1/32
  • A47B Tables; desks; office furniture; cabinets; drawers; general details of furniture: 77/06, 96/20
  • F16B Devices for fastening or securing constructional elements or machine parts together, e.g. nails, bolts, circlips, clamps, clips or wedges; joints or jointing: 5/02
(73) Assignee
Kohler Co
(72) Inventors
Jason R. Miller; Ryan R. Detlaff
(54) Title
Apron front sink with interchangeable faces
(57) Abstract

A sink includes a basin configured to hold water, an apron extending from a front of the basin and having a plurality of walls and a rear surface defining an opening in a front of the apron, and a panel assembly removably received in the opening, where an outer perimeter of the panel assembly is spaced apart from an inner perimeter of the plurality of walls of the apron.

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Claims (20)

  1. A sink comprising: a basin configured to hold water; an apron extending from a front of the basin and having a plurality of walls and a rear surface defining an opening in a front of the apron; and a panel assembly removably received in the opening and comprising: a carrier detachably coupled to the apron with a first fastener; a tray having a base and a lip extending around a perimeter of the base, the base having a bore for receiving a second fastener, which couples the tray to the carrier; and a panel coupled to the base opposite the carrier and surrounded by the lip of the tray, wherein the tray is received in the opening in the front of the apron with a front surface of the panel facing away from the carrier.
  2. The sink of claim 1, wherein the panel assembly comprises a backer board coupled to a backside of the panel and received in the tray.
  3. The sink of claim 2, wherein the panel assembly comprises a filler layer disposed between the backer board and the tray, wherein the filler layer is coupled to and received in the tray.
  4. The sink of claim 3, wherein the backer board includes cement, the filler layer includes wood, and the panel includes one or more tiles grouted to the cement backer board.
  5. The sink of claim 3, wherein the panel includes a plurality of tiles mounted to the backer board.
  6. The sink of claim 5, wherein an outer perimeter of the lip of the tray is spaced apart from an inner perimeter of the plurality of walls of the apron.
  7. The sink of claim 1, wherein a front surface of the panel is flush with or recessed rearwardly from a front surface defined by each wall of the plurality of walls of the apron.
  8. The sink of claim 7, wherein an outer perimeter of the lip of the tray is spaced apart from an inner perimeter defined by each wall the plurality of walls of the apron.
  9. The sink of claim 8, wherein the lip of the tray comprises an upper wall, a lower wall, a first side wall and a second side wall; wherein a first gap is formed between the upper wall of the lip and an upper wall of the apron; wherein a second gap is formed between the lower wall of the lip and a lower wall of the apron; wherein a third gap is formed between the first side wall of the lip and a first side wall of the apron; and wherein a fourth gap is formed between the second side wall of the lip and a second side wall of the apron.
  10. The sink of claim 9, wherein at least two gaps of the first, second, third and fourth gaps are the same.
  11. A panel assembly configured to be coupled to an apron of a sink, the panel assembly comprising: a carrier configured to be detachably coupled to the apron; a tray coupled to the carrier, the tray having a base and a lip extending around a perimeter of the base; and a panel coupled to the base opposite the carrier and surrounded by the lip of the tray.
  12. The panel assembly of claim 11, further comprising a backer board having a front side coupled to the panel and a back side coupled to a filler layer, wherein the filler layer is coupled to the tray.
  13. The panel assembly of claim 12, wherein the filler layer is detachably coupled to the tray.
  14. The panel assembly of claim 13, further comprising a first plurality of fasteners, each extending through one of a first plurality of bores in the tray and coupling the filler layer to a front side of the tray.
  15. The panel assembly of claim 14, wherein the carrier comprises a second plurality of bores each aligned with an associated bore of the first plurality of bores, wherein each fastener extends through one of the first plurality of bores and one of the second plurality of bores and couples the backing board and the tray to the carrier.
  16. The panel assembly of claim 13, wherein the tray is removably coupled to the carrier.
  17. The panel assembly of claim 16, wherein: the tray comprises a plurality of studs protruding from a back side of the tray; and each stud extends through one of a third plurality of bores in the carrier and is configured to receive one of a plurality of nuts, the studs and nuts coupling the tray to the carrier.
  18. The panel assembly of claim 12, wherein the filler layer and the backer board are entirely received within a pocket defined by the base and the lip of the tray, such that the filler layer and backer board are each recessed rearwardly from an edge of the lip.
  19. The panel assembly of claim 12, wherein the panel comprises a plurality of tiles coupled to the backer board with grout.
  20. The panel assembly of claim 12, wherein the wherein the backer board and the filler layer have the same height and width dimensions.

Description

The present disclosure relates generally to the field of sinks. More specifically, the present disclosure relates to a sink assembly having an apron front, which is configured to receive an interchangeable panel assembly within an opening in the front of the apron.

At least one embodiment of this application relates to a sink assembly that includes a basin, an apron having an opening in a front surface, and a panel assembly that is removably received within the opening. The outer perimeter of the panel can be spaced apart from the inner perimeter of the opening of the apron, such that the panel appears to be floating within the opening. The apron can be made of or include a first material and at least one part of the panel assembly, such as the aesthetic panel, can be made of or include a second material that is different than the first material. The aesthetic panel can also be removed and replaced with another panel that has a different aesthetic and/or includes a third material that is different than the second material.

At least one embodiment relates to a sink having an apron front. The apron front has an opening that receives a panel that is coupled to a carrier. The carrier can include one or more vertically extending bores, where each bore receives a fastener. The fastener may extend upward from below the apron and through a throughgoing bore of the apron and receivably couple to the bores of the carrier. In this way, the vertically extending fasteners couple the panel assembly within the apron front.

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Record as JSON 
{
  "publication_number": "US11598077B2",
  "country": "US",
  "kind": "B2",
  "title": "Apron front sink with interchangeable faces",
  "abstract": "A sink includes a basin configured to hold water, an apron extending from a front of the basin and having a plurality of walls and a rear surface defining an opening in a front of the apron, and a panel assembly removably received in the opening, where an outer perimeter of the panel assembly is spaced apart from an inner perimeter of the plurality of walls of the apron.",
  "claims": [
    "1. A sink comprising: a basin configured to hold water; an apron extending from a front of the basin and having a plurality of walls and a rear surface defining an opening in a front of the apron; and a panel assembly removably received in the opening and comprising: a carrier detachably coupled to the apron with a first fastener; a tray having a base and a lip extending around a perimeter of the base, the base having a bore for receiving a second fastener, which couples the tray to the carrier; and a panel coupled to the base opposite the carrier and surrounded by the lip of the tray, wherein the tray is received in the opening in the front of the apron with a front surface of the panel facing away from the carrier.",
    "2. The sink of claim 1, wherein the panel assembly comprises a backer board coupled to a backside of the panel and received in the tray.",
    "3. The sink of claim 2, wherein the panel assembly comprises a filler layer disposed between the backer board and the tray, wherein the filler layer is coupled to and received in the tray.",
    "4. The sink of claim 3, wherein the backer board includes cement, the filler layer includes wood, and the panel includes one or more tiles grouted to the cement backer board.",
    "5. The sink of claim 3, wherein the panel includes a plurality of tiles mounted to the backer board.",
    "6. The sink of claim 5, wherein an outer perimeter of the lip of the tray is spaced apart from an inner perimeter of the plurality of walls of the apron.",
    "7. The sink of claim 1, wherein a front surface of the panel is flush with or recessed rearwardly from a front surface defined by each wall of the plurality of walls of the apron.",
    "8. The sink of claim 7, wherein an outer perimeter of the lip of the tray is spaced apart from an inner perimeter defined by each wall the plurality of walls of the apron.",
    "9. The sink of claim 8, wherein the lip of the tray comprises an upper wall, a lower wall, a first side wall and a second side wall; wherein a first gap is formed between the upper wall of the lip and an upper wall of the apron; wherein a second gap is formed between the lower wall of the lip and a lower wall of the apron; wherein a third gap is formed between the first side wall of the lip and a first side wall of the apron; and wherein a fourth gap is formed between the second side wall of the lip and a second side wall of the apron.",
    "10. The sink of claim 9, wherein at least two gaps of the first, second, third and fourth gaps are the same.",
    "11. A panel assembly configured to be coupled to an apron of a sink, the panel assembly comprising: a carrier configured to be detachably coupled to the apron; a tray coupled to the carrier, the tray having a base and a lip extending around a perimeter of the base; and a panel coupled to the base opposite the carrier and surrounded by the lip of the tray.",
    "12. The panel assembly of claim 11, further comprising a backer board having a front side coupled to the panel and a back side coupled to a filler layer, wherein the filler layer is coupled to the tray.",
    "13. The panel assembly of claim 12, wherein the filler layer is detachably coupled to the tray.",
    "14. The panel assembly of claim 13, further comprising a first plurality of fasteners, each extending through one of a first plurality of bores in the tray and coupling the filler layer to a front side of the tray.",
    "15. The panel assembly of claim 14, wherein the carrier comprises a second plurality of bores each aligned with an associated bore of the first plurality of bores, wherein each fastener extends through one of the first plurality of bores and one of the second plurality of bores and couples the backing board and the tray to the carrier.",
    "16. The panel assembly of claim 13, wherein the tray is removably coupled to the carrier.",
    "17. The panel assembly of claim 16, wherein: the tray comprises a plurality of studs protruding from a back side of the tray; and each stud extends through one of a third plurality of bores in the carrier and is configured to receive one of a plurality of nuts, the studs and nuts coupling the tray to the carrier.",
    "18. The panel assembly of claim 12, wherein the filler layer and the backer board are entirely received within a pocket defined by the base and the lip of the tray, such that the filler layer and backer board are each recessed rearwardly from an edge of the lip.",
    "19. The panel assembly of claim 12, wherein the panel comprises a plurality of tiles coupled to the backer board with grout.",
    "20. The panel assembly of claim 12, wherein the wherein the backer board and the filler layer have the same height and width dimensions."
  ],
  "description_excerpt": "The present disclosure relates generally to the field of sinks. More specifically, the present disclosure relates to a sink assembly having an apron front, which is configured to receive an interchangeable panel assembly within an opening in the front of the apron.\n\nAt least one embodiment of this application relates to a sink assembly that includes a basin, an apron having an opening in a front surface, and a panel assembly that is removably received within the opening. The outer perimeter of the panel can be spaced apart from the inner perimeter of the opening of the apron, such that the panel appears to be floating within the opening. The apron can be made of or include a first material and at least one part of the panel assembly, such as the aesthetic panel, can be made of or include a second material that is different than the first material. The aesthetic panel can also be removed and replaced with another panel that has a different aesthetic and/or includes a third material that is different than the second material.\n\nAt least one embodiment relates to a sink having an apron front. The apron front has an opening that receives a panel that is coupled to a carrier. The carrier can include one or more vertically extending bores, where each bore receives a fastener. The fastener may extend upward from below the apron and through a throughgoing bore of the apron and receivably couple to the bores of the carrier. In this way, the vertically extending fasteners couple the panel assembly within the apron front.",
  "cpc": [
    "E03C 1/182",
    "A47B 77/06",
    "A47B 96/20",
    "E03C 1/18",
    "E03C 1/186",
    "E03C 1/32",
    "F16B 5/02"
  ],
  "ipc": [
    "E03C 1/182"
  ],
  "assignees": [
    "Kohler Co"
  ],
  "inventors": [
    "Jason R. Miller",
    "Ryan R. Detlaff"
  ],
  "filing_date": "2022-03-24",
  "publication_date": "2023-03-07",
  "grant_date": "2023-03-07",
  "priority_date": "2018-08-21",
  "application_number": "US-202217703866-A",
  "family_id": "69583416",
  "cited_by_count": 1,
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}

Record 832 of 8,000 in Patents full text (MLC-0201). Request the full dataset.