Patent · US11780041B2 · B2 · US

Systems and methods for sorting insects

(11) Publication number

US11780041B2

(21) Application number

17/333,973

(22) Filing date

2021-05-28

(30) Priority date

2017-10-27

(43) Publication date

2023-10-10

(45) Date of grant

2023-10-10

(51) IPC

B23Q 7/00; B23Q 7/02; B23Q 7/03; B23Q 7/12; B65G 37/00

(52) CPC

A01K Animal husbandry; aviculture; apiculture; pisciculture; fishing; rearing or breeding animals, not otherwise provided for; new breeds of animals: 67/366
B07B Separating solids from solids by sieving, screening, sifting or by using gas currents; separating by other dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material: 1/24, 4/06, 7/01
B23Q Details, components, or accessories for machine tools, e.g. arrangements for copying or controlling; machine tools in general characterised by the construction of particular details or components; combinations or associations of metal-working machines, not directed to a particular result: 7/003, 7/02, 7/03, 7/12
B65G Transport or storage devices, e.g. conveyors for loading or tipping, shop conveyor systems or pneumatic tube conveyors: 37/00
C05F Organic fertilisers not covered by subclasses C05B, C05C, e.g. fertilisers from waste or refuse: 17/00
Y02W Climate change mitigation technologies related to wastewater treatment or waste management: 30/40

(73) Assignee

BETA HATCH INC

(72) Inventors

EMERY VIRGINIA

(54) Title

Systems and methods for sorting insects

(57) Abstract

Insect sorting conveyor systems include at least first and second insect conveyor stages. The first and second insect sorting conveyor stages each include an outwardly facing grasping surface forming at least part of a continuous loop having an upper section and a lower section, and an insect diverter positioned adjacent to the lower section. The second insect sorting conveyor stage is disposed below the first insect sorting conveyor stage.

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Claims (20)

An insect sorting conveyor system, comprising: a first type of insect and at least a second type of insect; a first insect sorting conveyor stage comprising: an outwardly facing first insect grasping surface forming at least part of a first continuous loop having an upper section and a lower section, wherein the first insect grasping surface is graspable by at least the first type of insect and non-graspable by at least the second type of insect, and a first insect diverter positioned adjacent to the lower section; and a second insect sorting conveyor stage comprising: an outwardly facing second insect grasping surface forming at least part of a second continuous loop having an upper section and a lower section, wherein the second insect grasping surface is graspable by at least the first type of insect and non-graspable by at least the second type of insect, wherein the second insect sorting conveyor stage is disposed gravitationally below the first insect sorting conveyor stage such that non-grasping insects on the first grasping surface fall onto the upper section of the second grasping surface as the first insect grasping surface rotates in the continuous loop in a forward direction toward the second insect sorting conveyor stage, and a second insect diverter positioned adjacent to the lower section.
The insect sorting conveyor system of claim 1, wherein the first insect diverter extends across the lower section of the first continuous loop and is configured to remove grasping insects from the first insect grasping surface, and wherein the second insect diverter extends across the lower section of the second continuous loop and is configured to remove grasping insects from the second insect grasping surface.
The insect sorting conveyor system of claim 2, wherein each of the first insect diverter and the second insect diverter is selected from the group consisting of: a brush, a wiper, a scraper, a straight edge, a gas curtain, a rotating brush, and a liquid curtain.
The insect sorting conveyor system of claim 1, wherein the first insect grasping surface and the second insect grasping surface each comprise a textured material selected from the group consisting of: a fabric, a mesh net, a sandpaper, and a plaster.
The insect sorting conveyor system of claim 4, wherein the fabric is a felt.
The insect sorting conveyor system of claim 4, wherein the fabric is formed integrally with the first continuous loop and formed integrally with the second continuous loop.
The insect sorting conveyor system of claim 1, wherein the first insect grasping surface and the second insect grasping surface each form a mesh having an opening size between 0.25 mm and 1.0 mm.
The insect sorting conveyor system of claim 1, further comprising: a first skirt disposed adjacent to and extending above a first side of the upper section of the first insect sorting conveyor stage to substantially prevent non-grasping insects from falling off a corresponding first lateral edge of the first grasping surface; and a second skirt disposed adjacent to and extending above a second side of the upper section of the first insect sorting conveyor stage to substantially prevent non-grasping insects from falling off a corresponding second lateral edge of the first grasping surface.
The insect sorting conveyor system of claim 1, wherein the upper section and the lower section of each of the first insect sorting conveyor stage and the second insect sorting conveyor stage are planar.
The insect sorting conveyor system of claim 9, wherein for each of the first insect sorting conveyor stage and the second insect sorting conveyor stage, the lower section is disposed opposite the upper section.
The insect sorting conveyor system of claim 10, wherein a portion of the first insect sorting conveyor stage overlaps the second insect sorting conveyor stage such that non-grasping insects on the first grasping surface fall onto the upper section of the second grasping surface as the first insect grasping surface rotates in the continuous loop in a forward direction toward the second insect sorting conveyor stage.
The insect sorting conveyor system of claim 1, further comprising: a third insect sorting stage comprising: an outwardly facing third insect grasping surface forming at least part of a third continuous loop, the third insect grasping surface having an upper section and a lower section, wherein the third insect grasping surface is graspable by at least the first type of insect and non-graspable by at least the second type of insect, wherein the third insect sorting conveyor stage is disposed gravitationally below the second insect sorting conveyor stage such that non-grasping insects on the second grasping surface fall onto the upper section of the third grasping surface as the second insect grasping surface rotates in the continuous loop in a forward direction toward the third insect sorting conveyor stage; and a third insect diverter positioned adjacent to the lower section.
The insect sorting conveyor system of claim 1, wherein each of the first insect sorting conveyor stage and the second insect sorting conveyor stage are configured to be driven by a drive system that drives the first insect sorting conveyor stage at a first speed and drives the second insect sorting conveyor stage at a different second speed.
The insect sorting conveyor system of claim 1, further comprising a chute disposed gravitationally below the first insect diverter.
The insect sorting conveyor system of claim 14, further comprising a first collector disposed gravitationally below the chute, and a second collector disposed gravitationally below a forward end of the second insect sorting conveyor stage such that non-grasping insects on the second grasping surface fall into the second collector as the second insect grasping surface rotates in the continuous loop in a forward direction toward the second collector.
The insect sorting conveyor system of claim 1, further comprising an insect hopper disposed gravitationally above the first insect sorting conveyor stage for depositing insects of at least the first type and the second type onto the first grasping surface.
The insect sorting conveyor system of claim 1, wherein the first type of insect is an active insect and the second type of insect is an inactive insect.
The insect sorting conveyor system of claim 1, wherein the first grasping surface extends across substantially an entire width of the upper and lower sections of the first insect sorting conveyor stage.
The insect sorting conveyor system of claim 1, wherein the second grasping surface is graspable by a third type of insect.
An insect sorting conveyor system configured to sort at least a first type of insect from at least a second type of insect, comprising: a first insect sorting conveyor stage having a first insect grasping surface, wherein the first insect grasping surface is graspable by at least the first type of insect and non-graspable by at least the second type of insect; a second insect sorting conveyor stage having a second insect grasping surface, wherein the second insect grasping surface is graspable by at least the first type of insect and non-graspable by at least the second type of insect, and wherein the second insect sorting conveyor stage is disposed gravitationally below and offset laterally from the first insect sorting conveyor such that non-grasping insects on the first grasping surface fall onto the second grasping surface as the first insect grasping surface is conveyed in a first direction, and an insect diverter assembly configured to remove grasping insects from the first and second insect grasping surfaces.

Description

Insects have been widely considered as pests, and human efforts are directed to reduce the number of pest from living environments. However, insects are also known to contain nutrition, including protein and fats, and thus are a nutritious food source. For this reason, insects are now used as a food source for livestock, such as chicken and other types of birds. To provide the best nutrition, insect larvae may be raised until before they become pupae and harvested for livestock feed. Although insects, such as mealworms, are easier to raise than some other species (e.g., livestock), there are some challenges. One challenge is sorting insects into active (live) or inactive (dead) categories. Another challenge is sorting larvae from non-larvae. Efficient sorting is necessary to efficiently raise insects on a large scale. Conventional sorting methods involve a high degree of manual labor, which is expensive and slow.

This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. In an aspect, an insect sorting system is provided that includes a conveyor stage having a drive unit, a grasping surface movably coupled with the drive unit and having textured surface elements, and a diverter that is configured to remove insects from the grasping surface. The diverter may be positioned within 5.0 mm from the grasping surface, and may be in contact with the grasping surface.

Citations (15)

CN103168762B
KR101464734B1
US10086406B2
US10112215B1
US2018065152A1
US3620897A
US3942644A
US3965509A
US4040810A
US4114762A
US4115257A
US4293966A
US5660340A
US5759224A
WO2018229004A1

Record as JSON

{
  "publication_number": "US11780041B2",
  "country": "US",
  "kind": "B2",
  "title": "Systems and methods for sorting insects",
  "abstract": "Insect sorting conveyor systems include at least first and second insect conveyor stages. The first and second insect sorting conveyor stages each include an outwardly facing grasping surface forming at least part of a continuous loop having an upper section and a lower section, and an insect diverter positioned adjacent to the lower section. The second insect sorting conveyor stage is disposed below the first insect sorting conveyor stage.",
  "claims": [
    "1. An insect sorting conveyor system, comprising: a first type of insect and at least a second type of insect; a first insect sorting conveyor stage comprising: an outwardly facing first insect grasping surface forming at least part of a first continuous loop having an upper section and a lower section, wherein the first insect grasping surface is graspable by at least the first type of insect and non-graspable by at least the second type of insect, and a first insect diverter positioned adjacent to the lower section; and a second insect sorting conveyor stage comprising: an outwardly facing second insect grasping surface forming at least part of a second continuous loop having an upper section and a lower section, wherein the second insect grasping surface is graspable by at least the first type of insect and non-graspable by at least the second type of insect, wherein the second insect sorting conveyor stage is disposed gravitationally below the first insect sorting conveyor stage such that non-grasping insects on the first grasping surface fall onto the upper section of the second grasping surface as the first insect grasping surface rotates in the continuous loop in a forward direction toward the second insect sorting conveyor stage, and a second insect diverter positioned adjacent to the lower section.",
    "2. The insect sorting conveyor system of claim 1, wherein the first insect diverter extends across the lower section of the first continuous loop and is configured to remove grasping insects from the first insect grasping surface, and wherein the second insect diverter extends across the lower section of the second continuous loop and is configured to remove grasping insects from the second insect grasping surface.",
    "3. The insect sorting conveyor system of claim 2, wherein each of the first insect diverter and the second insect diverter is selected from the group consisting of: a brush, a wiper, a scraper, a straight edge, a gas curtain, a rotating brush, and a liquid curtain.",
    "4. The insect sorting conveyor system of claim 1, wherein the first insect grasping surface and the second insect grasping surface each comprise a textured material selected from the group consisting of: a fabric, a mesh net, a sandpaper, and a plaster.",
    "5. The insect sorting conveyor system of claim 4, wherein the fabric is a felt.",
    "6. The insect sorting conveyor system of claim 4, wherein the fabric is formed integrally with the first continuous loop and formed integrally with the second continuous loop.",
    "7. The insect sorting conveyor system of claim 1, wherein the first insect grasping surface and the second insect grasping surface each form a mesh having an opening size between 0.25 mm and 1.0 mm.",
    "8. The insect sorting conveyor system of claim 1, further comprising: a first skirt disposed adjacent to and extending above a first side of the upper section of the first insect sorting conveyor stage to substantially prevent non-grasping insects from falling off a corresponding first lateral edge of the first grasping surface; and a second skirt disposed adjacent to and extending above a second side of the upper section of the first insect sorting conveyor stage to substantially prevent non-grasping insects from falling off a corresponding second lateral edge of the first grasping surface.",
    "9. The insect sorting conveyor system of claim 1, wherein the upper section and the lower section of each of the first insect sorting conveyor stage and the second insect sorting conveyor stage are planar.",
    "10. The insect sorting conveyor system of claim 9, wherein for each of the first insect sorting conveyor stage and the second insect sorting conveyor stage, the lower section is disposed opposite the upper section.",
    "11. The insect sorting conveyor system of claim 10, wherein a portion of the first insect sorting conveyor stage overlaps the second insect sorting conveyor stage such that non-grasping insects on the first grasping surface fall onto the upper section of the second grasping surface as the first insect grasping surface rotates in the continuous loop in a forward direction toward the second insect sorting conveyor stage.",
    "12. The insect sorting conveyor system of claim 1, further comprising: a third insect sorting stage comprising: an outwardly facing third insect grasping surface forming at least part of a third continuous loop, the third insect grasping surface having an upper section and a lower section, wherein the third insect grasping surface is graspable by at least the first type of insect and non-graspable by at least the second type of insect, wherein the third insect sorting conveyor stage is disposed gravitationally below the second insect sorting conveyor stage such that non-grasping insects on the second grasping surface fall onto the upper section of the third grasping surface as the second insect grasping surface rotates in the continuous loop in a forward direction toward the third insect sorting conveyor stage; and a third insect diverter positioned adjacent to the lower section.",
    "13. The insect sorting conveyor system of claim 1, wherein each of the first insect sorting conveyor stage and the second insect sorting conveyor stage are configured to be driven by a drive system that drives the first insect sorting conveyor stage at a first speed and drives the second insect sorting conveyor stage at a different second speed.",
    "14. The insect sorting conveyor system of claim 1, further comprising a chute disposed gravitationally below the first insect diverter.",
    "15. The insect sorting conveyor system of claim 14, further comprising a first collector disposed gravitationally below the chute, and a second collector disposed gravitationally below a forward end of the second insect sorting conveyor stage such that non-grasping insects on the second grasping surface fall into the second collector as the second insect grasping surface rotates in the continuous loop in a forward direction toward the second collector.",
    "16. The insect sorting conveyor system of claim 1, further comprising an insect hopper disposed gravitationally above the first insect sorting conveyor stage for depositing insects of at least the first type and the second type onto the first grasping surface.",
    "17. The insect sorting conveyor system of claim 1, wherein the first type of insect is an active insect and the second type of insect is an inactive insect.",
    "18. The insect sorting conveyor system of claim 1, wherein the first grasping surface extends across substantially an entire width of the upper and lower sections of the first insect sorting conveyor stage.",
    "19. The insect sorting conveyor system of claim 1, wherein the second grasping surface is graspable by a third type of insect.",
    "20. An insect sorting conveyor system configured to sort at least a first type of insect from at least a second type of insect, comprising: a first insect sorting conveyor stage having a first insect grasping surface, wherein the first insect grasping surface is graspable by at least the first type of insect and non-graspable by at least the second type of insect; a second insect sorting conveyor stage having a second insect grasping surface, wherein the second insect grasping surface is graspable by at least the first type of insect and non-graspable by at least the second type of insect, and wherein the second insect sorting conveyor stage is disposed gravitationally below and offset laterally from the first insect sorting conveyor such that non-grasping insects on the first grasping surface fall onto the second grasping surface as the first insect grasping surface is conveyed in a first direction, and an insect diverter assembly configured to remove grasping insects from the first and second insect grasping surfaces."
  ],
  "description_excerpt": "Insects have been widely considered as pests, and human efforts are directed to reduce the number of pest from living environments. However, insects are also known to contain nutrition, including protein and fats, and thus are a nutritious food source. For this reason, insects are now used as a food source for livestock, such as chicken and other types of birds. To provide the best nutrition, insect larvae may be raised until before they become pupae and harvested for livestock feed. Although insects, such as mealworms, are easier to raise than some other species (e.g., livestock), there are some challenges. One challenge is sorting insects into active (live) or inactive (dead) categories. Another challenge is sorting larvae from non-larvae. Efficient sorting is necessary to efficiently raise insects on a large scale. Conventional sorting methods involve a high degree of manual labor, which is expensive and slow.\n\nThis summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. In an aspect, an insect sorting system is provided that includes a conveyor stage having a drive unit, a grasping surface movably coupled with the drive unit and having textured surface elements, and a diverter that is configured to remove insects from the grasping surface. The diverter may be positioned within 5.0 mm from the grasping surface, and may be in contact with the grasping surface.",
  "cpc": [
    "A01K 67/366",
    "B07B 1/24",
    "B07B 4/06",
    "B07B 7/01",
    "B23Q 7/003",
    "B23Q 7/02",
    "B23Q 7/03",
    "B23Q 7/12",
    "B65G 37/00",
    "C05F 17/00",
    "Y02W 30/40"
  ],
  "ipc": [
    "B23Q 7/00",
    "B23Q 7/02",
    "B23Q 7/03",
    "B23Q 7/12",
    "B65G 37/00"
  ],
  "assignees": [
    "BETA HATCH INC"
  ],
  "inventors": [
    "EMERY VIRGINIA"
  ],
  "filing_date": "2021-05-28",
  "publication_date": "2023-10-10",
  "grant_date": "2023-10-10",
  "priority_date": "2017-10-27",
  "application_number": "US-202117333973-A",
  "family_id": "66247681",
  "citations": [
    "CN103168762B",
    "KR101464734B1",
    "US10086406B2",
    "US10112215B1",
    "US2018065152A1",
    "US3620897A",
    "US3942644A",
    "US3965509A",
    "US4040810A",
    "US4114762A",
    "US4115257A",
    "US4293966A",
    "US5660340A",
    "US5759224A",
    "WO2018229004A1"
  ]
}

Record 284 of 5,000 in Patents full text (MLC-0201). Request the full dataset.