Hopper for raw material powder and method for transferring raw material powder by using same

{
  "publication_number": "US11820587B2",
  "country": "US",
  "kind": "B2",
  "title": "Hopper for raw material powder and method for transferring raw material powder by using same",
  "abstract": "A hopper and method for transferring raw material, which can prevent segregation due to the impact caused by falling of the raw material powder when different types of raw material powders are transferred. The hopper for a raw material powder according to one embodiment of the present disclosure includes: a hopper body having an inner space in which the raw material powder is stored and including an outlet which is formed through the lower end thereof and through which the raw material powder is discharged; a transfer pipe to which the raw material powder discharged through the outlet is transferred and which has a region, through which the raw material powder is transferred, divided into a plurality of regions; and a slide gate unit disposed between the outlet and the transfer pipe to open or close the transfer pipe while adjusting a degree of opening of the transfer pipe.",
  "claims": [
    "1. A hopper for a raw material powder, the hopper comprising: a hopper body having an inner space in which a raw material powder is stored and including an outlet which is formed through a lower end thereof and through which the raw material powder is discharged; a transfer pipe to which the raw material powder discharged through the outlet is transferred and which has a region, through which the raw material powder is transferred, divided into a plurality of regions; and a slide gate unit disposed between the outlet and the transfer pipe to open or close the transfer pipe while adjusting a degree of opening of the transfer pipe, wherein the transfer pipe is provided with at least one division plate, which is provided therein and provides a plurality of transfer paths by dividing a region through which the raw material powder is transferred, and wherein the slide gate unit includes a plurality of gates configured to open or close the divided transfer paths of the transfer pipe, respectively, and a plurality of moving shafts configured to operate the gates, respectively.",
    "2. The hopper of claim 1, wherein the transfer pipe has a cross-sectional area of the region, through which the raw material powder is transferred, equally divided by the division plate.",
    "3. The hopper of claim 1, further comprising a control unit configured to control an operation of the slide gate unit according to a storage amount and particle size of the raw material powder stored in the hopper body, to adjust a degree of opening of the transfer pipe.",
    "4. The hopper of claim 3, wherein the control unit individually controls operations of the plurality of moving shafts to adjust a degree of opening of the transfer pipe.",
    "5. The hopper of claim 3, wherein the control unit lowers the degree of opening of the transfer pipe as the particle size of the raw material powder stored in the hopper body decreases.",
    "6. The hopper of claim 3, wherein the hopper body is provided with at least one level sensor configured to sense the raw material powder to be stored therein, and wherein the control unit detects the storage amount of the raw material powder stored in the hopper body according to a signal sensed by the level sensor.",
    "7. A method for transferring a raw material powder, the method comprising: a classifying operation of classifying the raw material powder by particle size; a storing operation of storing the classified raw material powder in a hopper body; and a transferring operation of discharging and transferring the raw material powder stored in the hopper body through a transfer pipe having a region, through which the raw material powder freely falls to be transferred, divided into a plurality of regions while adjusting a degree of opening of the transfer pipe to discharge the raw material powder.",
    "8. The method of claim 7, wherein a degree of opening of the transfer pipe is adjusted in the transferring operation according to a particle size of the raw material powder classified in the classifying operation.",
    "9. The method of claim 8, wherein a degree of opening of the transfer pipe in the transferring operation is lowered as the particle size of the raw material powder classified in the classifying operation decreases.",
    "10. The method of claim 7, wherein in the transferring operation, a degree of opening of the transfer pipe is controlled by adjusting opening and closing of a region selected from among the plurality of divided regions.",
    "11. The method of claim 10, wherein in the classifying operation, when the raw material powder to be classified has a particle size allowing passage through a classifying screen of 10 mesh to 25 mesh, the degree of opening of the transfer pipe is adjusted to 100%, when the raw material powder to be classified has a particle size allowing passage through a classifying screen of greater than 25 mesh and equal to or smaller than 40 mesh, the degree of opening of the transfer pipe is adjusted to 75%, when the raw material powder to be classified has a particle size allowing passage through a classifying screen of 40 mesh to 55 mesh, the degree of opening of the transfer pipe is adjusted to 50%, and when the raw material powder to be classified has a particle size allowing passage through a classifying screen of greater than 55 mesh, the degree of opening of the transfer pipe is adjusted to 25%.",
    "12. The method of claim 7, wherein in the storing operation, a storage amount of the raw material powder to be stored in the hopper body is measured in real time, the degree of opening of the transfer pipe is adjusted to 0% in the transferring operation when a storage rate of the raw material powder stored in the hopper body is 5% or less, and the degree of opening of the transfer pipe is adjusted to 100% in the transferring operation when a storage rate of raw material powder stored in the hopper body is 95% or greater."
  ],
  "description_excerpt": "The present disclosure relates to a hopper for a raw material powder and a method for transferring a raw material powder by using the same. More specifically, the present disclosure relates to a hopper for a raw material powder and a method for transferring a raw material powder by using the same, wherein when different types of raw material powder are transferred, segregation caused by an impact due to falling of the raw material powder can be prevented.\n\nWhen an iron-based structure component is manufactured through powder metallurgy, at least one alloy element (for example, copper or nickel) is added thereto and used together to improve mechanical characteristics of the iron powder.\n\nSchemes for adding alloy elements to iron powder are classified into mixing types, by which alloy element powder is added to iron-based powder and then used, and alloying types, by which iron powder and alloy elements are alloyed and then used.\n\nAccording to the mixing type, iron powder is physically mixed with desired kinds and proportions of alloy element powder. According to the alloying type, a molten metal alloyed to have desired proportions is sprayed and turned into powder.\n\nTherefore, the alloying type has no concern of powder segregation because all powder particles have the same composition. However, this has a problem in that the solid solution strengthening effect of alloy elements included in the powder degrades compressibility. Further, powder manufacturing has high costs.",
  "cpc": [
    "B65D 88/26",
    "B22F 1/05",
    "B22F 1/12",
    "B22F 3/004",
    "B65B 1/06",
    "B65B 57/10",
    "B65D 65/40",
    "B65D 90/48",
    "B65D 90/64",
    "B65G 2201/042",
    "B65G 65/30",
    "B65G 65/40",
    "C22C 33/0207"
  ],
  "ipc": [
    "B22F 1/05",
    "B22F 1/12",
    "B22F 3/00",
    "B65B 1/06",
    "B65B 57/10",
    "B65D 65/40",
    "B65D 88/26",
    "B65D 90/48",
    "B65D 90/64",
    "B65G 65/30",
    "C22C 33/02"
  ],
  "assignees": [
    "Hyundai Motor Co",
    "Kia Corp"
  ],
  "inventors": [
    "Wang Hyun Yong",
    "Ji Min Yu",
    "Hyung Jin Jeon"
  ],
  "filing_date": "2021-11-22",
  "publication_date": "2023-11-21",
  "grant_date": "2023-11-21",
  "priority_date": "2021-05-13",
  "application_number": "US-202117532854-A",
  "family_id": "83999485",
  "cited_by_count": 0,
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}