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Patent · US11930261B2 · B2 · US

Insertion shaft for an electrically actuated scope

(11) Publication number
US11930261B2
(21) Application number
18/058,518
(22) Filing date
2022-11-23
(30) Priority date
2021-11-23
(43) Publication date
2024-03-12
(45) Date of grant
2024-03-12
(51) IPC
A61B 1/005; B25J 18/06; B25J 9/10; G06F 3/01; H04N 23/50; H04N 7/18
(52) CPC
  • H04N Pictorial communication, e.g. television: 23/555, 7/18, 7/185
  • A61B Diagnosis; surgery; identification: 1/00045, 1/0052, 1/0055, 1/0057, 1/0058
  • B25J Manipulators; chambers provided with manipulation devices: 18/06, 9/1085
  • G06F Electric digital data processing: 3/017
(73) Assignee
Guidance Airway Solutions LLC
(72) Inventors
Joshua Joseph Herskovic; Mark A. Gummin; Thomas Franklin Harter
(54) Title
Insertion shaft for an electrically actuated scope
(57) Abstract

An insertion shaft for an electrically actuated scope includes at least two wires. Each wire has a proximal end anchored to a respective proximal anchoring point and a distal end anchored to a respective distal anchoring point. The wires are disposed around a central axis and extend along the insertion shaft. Each of the wires comprises two-way memory material configured to contract when heated to or above a first predetermined temperature and return to a predetermined original length thereof upon cooling to or below a second predetermined temperature below the first predetermined temperature. The length of each wire is larger than a length along the insertion shaft between the proximal anchoring point and the distal anchoring point to which the wire is anchored, such that each of the wires is incorporated in the insertion shaft with a predetermined slack.

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Claims (30)

  1. An insertion shaft for an electrically actuated scope, the insertion shaft comprising: at least two shape-memory-alloy (SMA) wires having proximal ends each anchored to a respective proximal anchoring point located at a proximal end of the insertion shaft or at a predetermined location along the insertion shaft and having distal ends each anchored to a respective distal anchoring point located between a distal end of the insertion shaft and the proximal anchoring points, the SMA wires being disposed around a central axis and extending along the insertion shaft, wherein each of the SMA wires comprises two-way memory material configured to contract when heated to or above a first predetermined temperature and return to a predetermined original length thereof upon cooling to or below a second predetermined temperature below the first predetermined temperature; wherein for each of the SMA wires, a length of the SMA wire between the proximal anchoring point and the distal anchoring point to which the wire is anchored is larger than a length of the insertion shaft between the proximal anchoring point and the distal anchoring point to which the SMA wire is anchored, such that each of the SMA wires is incorporated in the insertion shaft with a predetermined slack; wherein the insertion shaft is configured to be joined to a control apparatus, such that each SMA wire is configured to be independently and selectively heated by application of electrical current from the control apparatus, to yield a bending of the bendable portion.
  2. The insertion shaft of claim 1, further comprising a central wire or central spring disposed along the central axis, the central wire or central spring being elastic, such that the central wire or central spring is configured to maintain the insertion shaft unbent when all the SMA wires are at or below the second predetermined temperature.
  3. The insertion shaft of claim 2, wherein the central wire or central spring is a grounding wire electrically connected to the SMA wires and configured to be connected to an electrical ground.
  4. The insertion shaft of claim 1, wherein a bendable portion of the insertion shaft located between the proximal anchoring point and the distal anchoring point comprises a frame, comprising: a plurality of discrete slots, each slot being elongated and having a large dimension and a small dimension, the large dimension extending radially or with a radial component from the central axis, each slot being traversed by a respective one of the SMA wires and enabling movement of the SMA wire along the large dimension; and one or more hollow spaces configured to be traversed by wiring and/or piping for tools held by the insertion shaft.
  5. The insertion shaft of claim 4, wherein the frame comprises a plurality of segments spaced-apart along the central axis of the insertion shaft, each segment comprising: a central hub located in middle of the segment and centered about the central axis of the insertion shaft; a plurality of arms extending radially or with a radial component outward from the central hub, the slots being carved out of the arms; wherein the hollow spaces are disposed between the arms; and wherein a distance between the segments is selected to enable an orientation change between successive segments.
  6. The insertion shaft of claim 5, further comprising a central wire or central spring disposed along the central axis, the central wire or central spring being elastic, such that the central wire or central spring is configured to maintain the insertion shaft unbent when all the SMA wires are at or below the second predetermined temperature; wherein the central hub of each segment has a central perforation configured to be traversed by the central wire or central spring.
  7. The insertion shaft of claim 4, wherein the frame comprises a plurality of segments spaced-apart along the central axis of the insertion shaft, each segment comprising: a plurality of arms extending radially or with a radial component inward from a perimeter of the frame, the slots being carved out of the arms; wherein the hollow spaces are disposed between the arms.
  8. The insertion shaft of claim 7, wherein any two successive segments share a central core and are separated by a gap extending radially from the perimeter of the frame toward the central core.
  9. The insertion shaft of claim 4, wherein the frame is helical and has a radial thickness extending inward from a perimeter to the frame, such that the slots are carved out of the radial thickness.
  10. The insertion shaft of claim 4 wherein the slots have straight or curved shapes.
  11. The insertion shaft of claim 4, wherein the frame has a continuous perimeter ridge which encloses the slots and the hollow spaces.
  12. The insertion shaft of claim 4 wherein: the frame has a non-continuous perimeter ridge which encloses the hollow spaces, but is open at the slots; the insertion shaft comprises a flexible outer sheath enclosing the frame, to prevent the SMA wires from radially exiting the slots.
  13. The insertion shaft of claim 4, wherein: the frame has a non-continuous perimeter ridge which encloses the slots, but is open at the hollow spaces; the insertion shaft comprises a flexible outer sheath enclosing the segments, to prevent the wiring and/or piping from radially exiting the hollow spaces.
  14. The insertion shaft of claim 4, wherein a portion between the bending portion and the proximal end of the insertion shaft comprises: a flexible central core shaft extending along the central axis of the insertion shaft and configured for guiding the SMA wires therethrough.
  15. The insertion shaft of claim 14, further comprising: a plurality of sets of arms extending radially or with a radial component outward from the central core shaft, the arms having same longitudinal dimensions extending parallel to the central core shaft; the sets of arms are spaced apart by respective gaps; wherein in each set of the arms a space between a pair of arms is traversed by a respective SMA wire or by an electrical lead connected to the SMA wire.
  16. The insertion shaft of claim 14, wherein the central core shaft has a central perforation.
  17. The insertion shaft of claim 14, wherein the central core shaft and frame are integral with each other.
  18. The insertion shaft of claim 1, wherein each SMA wire loops about a respective distal looping point and returns toward the respective proximal anchoring point.
  19. The insertion shaft of claim 1, wherein at least one of the SMA wires is in a form a helical coil extending parallel to the central axis.
  20. The insertion shaft of claim 1, comprising at least three SMA wires.
  21. The insertion shaft of claim 1, comprising an electrical valve configured to control an operation of a suction line joined to the insertion shaft, the electrical valve being configured to be connected to the control unit and to be controlled by the control unit.
  22. A scope, comprising: the insertion shaft of claim 1; and a control unit configured to receive a user instruction to bend the insertion shaft in a desired direction, and to independently and selectively heat each of the SMA wires to the predetermined temperature by applying electrical current via each of the SMA wires, thereby controlling a length of each of the SMA wires, to control a bending of the bendable portion of the insertion shaft according to the user instruction.
  23. The scope of claim 22, wherein the control unit comprises: a user interface, for receiving the user instructions; a memory utility configured to store predetermined commands; a power transmission unit configured to selectively and independently apply the electrical current to each one of the SMA wires; a processor, configured to receive the user instructions and to use the predetermined commands to translate the user instructions to generate control signals that controls an operation of the power transmission unit in order to bend the insertion shaft according to the user instructions.
  24. The scope of claim 22, comprising a camera located at the distal end of the insertion shaft, the camera being configured to capture an image and generate electrical signals indicative of the image; wherein the control unit is configured to be connected to a display by wire or wirelessly, and to transmit the electrical signals from the camera to the display, to enable the display to display the image.
  25. The scope of claim 24, comprising the display, wherein the display is configured to be removably joined to the control unit.
  26. The scope of claim 22, wherein the insertion shaft comprises a connector at the proximal end thereof and is removably joined to the control unit via the connector.
  27. The scope of claim 23, wherein the user interface comprises a camera configured to capture hand signals of a user, with an image processing unit configured to translate the hand signals captured by the camera into electronic signals for bending the shaft.
  28. The scope of claim 23, wherein the user interface comprises: a camera located at a distal end of the insertion shaft and pointing ahead of the insertion shaft; and an image processing unit configured to keep the camera to be centered in a lumen in which the insertion shaft travels, and to automatically bend the shaft to maintain the camera position in the center of the lumen throughout the travel of the lumen.
  29. An insertion shaft for an electrically actuated scope, the insertion shaft comprising: at least two SMA wires having proximal ends each anchored to a respective proximal anchoring point located at a proximal end of the insertion shaft or at a predetermined location along the insertion shaft and having distal ends each anchored to a respective distal anchoring point located between a distal end of the insertion shaft and the proximal anchoring point, the SMA wires being disposed around a central axis and extending along the insertion shaft, wherein each of the wires comprises two-way memory material configured to contract when heated to or above a first predetermined temperature and return to a predetermined original length thereof upon cooling to or below a second predetermined temperature below the first predetermined temperature; wherein a bendable portion of the insertion shaft located between the proximal anchoring point and the distal anchoring point comprises a frame, comprising: a plurality of discrete slots, each slot being elongated and having a large dimension and a small dimension, the large dimension extending radially or with a radial component from the central axis, each slot being traversed by a respective one of the SMA wires and enabling movement of the SMA wire along the large dimension; and one or more hollow spaces configured to be traversed by wiring and/or piping for tools held by the insertion shaft; wherein the insertion shaft is configured to be joined to a control apparatus, such that each SMA wire is configured to be independently and selectively heated by application of electrical current from the control apparatus, to yield a bending of the bendable portion.
  30. The insertion shaft of claim 29, wherein for each of the SMA wires, a length of the SMA wire is larger between the proximal anchoring point and the distal anchoring point to which the wire is anchored than a length of the insertion shaft between the proximal anchoring point and the distal anchoring point to which the SMA wire is anchored, such that each of the SMA wires is incorporated in the insertion shaft with a predetermined slack.

Description

This invention relates to optical instruments designed to assist visual inspection of cavities. Such instruments may include, for example, borescopes and endoscopes.

In medicine, instruments to be inserted in the body for inspection of desired body parts and body lumens and are referred to as endoscopes. In engineering, instruments to be inserted in cavities of machinery, building, or electronic apparatuses, for inspection of these cavities are referred to as bore scopes. Endoscopes and borescopes generally include cameras having digital imaging sensors, such as a CCD or CMOS sensor located at the distal end of a flexible cable, with an electrical wire to transmit the camera and light signal, and an outer sheath to allow for flexibility and protection of the inner wires.

The distal end of the flexible cable is generally fixed to a metallic wire, which runs the length of the flexible cable and is attached to one or more pulleys at proximal end. A lever is typically attached to the pulley(s) so that rotation of the lever results in rotation of the pulley. The rotation results in shortening of said metallic wire which is affixed to a flexible portion of the cable at the distal end of the cable. Thus, the rotation which results in flexion in a single axis of the flexible portion of the cable.

The pulley and lever system limits the reduction of size of the endoscope and the amount of axis the camera can flex about that can be incorporated into the flexible camera system.

Mechanical linkage with pulley system and lever is generally bulky and expensive to produce.

Citations (6)

  • US20060282115A1
  • US20070132551A1
  • US20150190221A1
  • US20170047024A1
  • US20150359487A1
  • US20220071477A1
Record as JSON
{
  "publication_number": "US11930261B2",
  "country": "US",
  "kind": "B2",
  "title": "Insertion shaft for an electrically actuated scope",
  "abstract": "An insertion shaft for an electrically actuated scope includes at least two wires. Each wire has a proximal end anchored to a respective proximal anchoring point and a distal end anchored to a respective distal anchoring point. The wires are disposed around a central axis and extend along the insertion shaft. Each of the wires comprises two-way memory material configured to contract when heated to or above a first predetermined temperature and return to a predetermined original length thereof upon cooling to or below a second predetermined temperature below the first predetermined temperature. The length of each wire is larger than a length along the insertion shaft between the proximal anchoring point and the distal anchoring point to which the wire is anchored, such that each of the wires is incorporated in the insertion shaft with a predetermined slack.",
  "claims": [
    "1. An insertion shaft for an electrically actuated scope, the insertion shaft comprising: at least two shape-memory-alloy (SMA) wires having proximal ends each anchored to a respective proximal anchoring point located at a proximal end of the insertion shaft or at a predetermined location along the insertion shaft and having distal ends each anchored to a respective distal anchoring point located between a distal end of the insertion shaft and the proximal anchoring points, the SMA wires being disposed around a central axis and extending along the insertion shaft, wherein each of the SMA wires comprises two-way memory material configured to contract when heated to or above a first predetermined temperature and return to a predetermined original length thereof upon cooling to or below a second predetermined temperature below the first predetermined temperature; wherein for each of the SMA wires, a length of the SMA wire between the proximal anchoring point and the distal anchoring point to which the wire is anchored is larger than a length of the insertion shaft between the proximal anchoring point and the distal anchoring point to which the SMA wire is anchored, such that each of the SMA wires is incorporated in the insertion shaft with a predetermined slack; wherein the insertion shaft is configured to be joined to a control apparatus, such that each SMA wire is configured to be independently and selectively heated by application of electrical current from the control apparatus, to yield a bending of the bendable portion.",
    "2. The insertion shaft of claim 1, further comprising a central wire or central spring disposed along the central axis, the central wire or central spring being elastic, such that the central wire or central spring is configured to maintain the insertion shaft unbent when all the SMA wires are at or below the second predetermined temperature.",
    "3. The insertion shaft of claim 2, wherein the central wire or central spring is a grounding wire electrically connected to the SMA wires and configured to be connected to an electrical ground.",
    "4. The insertion shaft of claim 1, wherein a bendable portion of the insertion shaft located between the proximal anchoring point and the distal anchoring point comprises a frame, comprising: a plurality of discrete slots, each slot being elongated and having a large dimension and a small dimension, the large dimension extending radially or with a radial component from the central axis, each slot being traversed by a respective one of the SMA wires and enabling movement of the SMA wire along the large dimension; and one or more hollow spaces configured to be traversed by wiring and/or piping for tools held by the insertion shaft.",
    "5. The insertion shaft of claim 4, wherein the frame comprises a plurality of segments spaced-apart along the central axis of the insertion shaft, each segment comprising: a central hub located in middle of the segment and centered about the central axis of the insertion shaft; a plurality of arms extending radially or with a radial component outward from the central hub, the slots being carved out of the arms; wherein the hollow spaces are disposed between the arms; and wherein a distance between the segments is selected to enable an orientation change between successive segments.",
    "6. The insertion shaft of claim 5, further comprising a central wire or central spring disposed along the central axis, the central wire or central spring being elastic, such that the central wire or central spring is configured to maintain the insertion shaft unbent when all the SMA wires are at or below the second predetermined temperature; wherein the central hub of each segment has a central perforation configured to be traversed by the central wire or central spring.",
    "7. The insertion shaft of claim 4, wherein the frame comprises a plurality of segments spaced-apart along the central axis of the insertion shaft, each segment comprising: a plurality of arms extending radially or with a radial component inward from a perimeter of the frame, the slots being carved out of the arms; wherein the hollow spaces are disposed between the arms.",
    "8. The insertion shaft of claim 7, wherein any two successive segments share a central core and are separated by a gap extending radially from the perimeter of the frame toward the central core.",
    "9. The insertion shaft of claim 4, wherein the frame is helical and has a radial thickness extending inward from a perimeter to the frame, such that the slots are carved out of the radial thickness.",
    "10. The insertion shaft of claim 4 wherein the slots have straight or curved shapes.",
    "11. The insertion shaft of claim 4, wherein the frame has a continuous perimeter ridge which encloses the slots and the hollow spaces.",
    "12. The insertion shaft of claim 4 wherein: the frame has a non-continuous perimeter ridge which encloses the hollow spaces, but is open at the slots; the insertion shaft comprises a flexible outer sheath enclosing the frame, to prevent the SMA wires from radially exiting the slots.",
    "13. The insertion shaft of claim 4, wherein: the frame has a non-continuous perimeter ridge which encloses the slots, but is open at the hollow spaces; the insertion shaft comprises a flexible outer sheath enclosing the segments, to prevent the wiring and/or piping from radially exiting the hollow spaces.",
    "14. The insertion shaft of claim 4, wherein a portion between the bending portion and the proximal end of the insertion shaft comprises: a flexible central core shaft extending along the central axis of the insertion shaft and configured for guiding the SMA wires therethrough.",
    "15. The insertion shaft of claim 14, further comprising: a plurality of sets of arms extending radially or with a radial component outward from the central core shaft, the arms having same longitudinal dimensions extending parallel to the central core shaft; the sets of arms are spaced apart by respective gaps; wherein in each set of the arms a space between a pair of arms is traversed by a respective SMA wire or by an electrical lead connected to the SMA wire.",
    "16. The insertion shaft of claim 14, wherein the central core shaft has a central perforation.",
    "17. The insertion shaft of claim 14, wherein the central core shaft and frame are integral with each other.",
    "18. The insertion shaft of claim 1, wherein each SMA wire loops about a respective distal looping point and returns toward the respective proximal anchoring point.",
    "19. The insertion shaft of claim 1, wherein at least one of the SMA wires is in a form a helical coil extending parallel to the central axis.",
    "20. The insertion shaft of claim 1, comprising at least three SMA wires.",
    "21. The insertion shaft of claim 1, comprising an electrical valve configured to control an operation of a suction line joined to the insertion shaft, the electrical valve being configured to be connected to the control unit and to be controlled by the control unit.",
    "22. A scope, comprising: the insertion shaft of claim 1; and a control unit configured to receive a user instruction to bend the insertion shaft in a desired direction, and to independently and selectively heat each of the SMA wires to the predetermined temperature by applying electrical current via each of the SMA wires, thereby controlling a length of each of the SMA wires, to control a bending of the bendable portion of the insertion shaft according to the user instruction.",
    "23. The scope of claim 22, wherein the control unit comprises: a user interface, for receiving the user instructions; a memory utility configured to store predetermined commands; a power transmission unit configured to selectively and independently apply the electrical current to each one of the SMA wires; a processor, configured to receive the user instructions and to use the predetermined commands to translate the user instructions to generate control signals that controls an operation of the power transmission unit in order to bend the insertion shaft according to the user instructions.",
    "24. The scope of claim 22, comprising a camera located at the distal end of the insertion shaft, the camera being configured to capture an image and generate electrical signals indicative of the image; wherein the control unit is configured to be connected to a display by wire or wirelessly, and to transmit the electrical signals from the camera to the display, to enable the display to display the image.",
    "25. The scope of claim 24, comprising the display, wherein the display is configured to be removably joined to the control unit.",
    "26. The scope of claim 22, wherein the insertion shaft comprises a connector at the proximal end thereof and is removably joined to the control unit via the connector.",
    "27. The scope of claim 23, wherein the user interface comprises a camera configured to capture hand signals of a user, with an image processing unit configured to translate the hand signals captured by the camera into electronic signals for bending the shaft.",
    "28. The scope of claim 23, wherein the user interface comprises: a camera located at a distal end of the insertion shaft and pointing ahead of the insertion shaft; and an image processing unit configured to keep the camera to be centered in a lumen in which the insertion shaft travels, and to automatically bend the shaft to maintain the camera position in the center of the lumen throughout the travel of the lumen.",
    "29. An insertion shaft for an electrically actuated scope, the insertion shaft comprising: at least two SMA wires having proximal ends each anchored to a respective proximal anchoring point located at a proximal end of the insertion shaft or at a predetermined location along the insertion shaft and having distal ends each anchored to a respective distal anchoring point located between a distal end of the insertion shaft and the proximal anchoring point, the SMA wires being disposed around a central axis and extending along the insertion shaft, wherein each of the wires comprises two-way memory material configured to contract when heated to or above a first predetermined temperature and return to a predetermined original length thereof upon cooling to or below a second predetermined temperature below the first predetermined temperature; wherein a bendable portion of the insertion shaft located between the proximal anchoring point and the distal anchoring point comprises a frame, comprising: a plurality of discrete slots, each slot being elongated and having a large dimension and a small dimension, the large dimension extending radially or with a radial component from the central axis, each slot being traversed by a respective one of the SMA wires and enabling movement of the SMA wire along the large dimension; and one or more hollow spaces configured to be traversed by wiring and/or piping for tools held by the insertion shaft; wherein the insertion shaft is configured to be joined to a control apparatus, such that each SMA wire is configured to be independently and selectively heated by application of electrical current from the control apparatus, to yield a bending of the bendable portion.",
    "30. The insertion shaft of claim 29, wherein for each of the SMA wires, a length of the SMA wire is larger between the proximal anchoring point and the distal anchoring point to which the wire is anchored than a length of the insertion shaft between the proximal anchoring point and the distal anchoring point to which the SMA wire is anchored, such that each of the SMA wires is incorporated in the insertion shaft with a predetermined slack."
  ],
  "description_excerpt": "This invention relates to optical instruments designed to assist visual inspection of cavities. Such instruments may include, for example, borescopes and endoscopes.\n\nIn medicine, instruments to be inserted in the body for inspection of desired body parts and body lumens and are referred to as endoscopes. In engineering, instruments to be inserted in cavities of machinery, building, or electronic apparatuses, for inspection of these cavities are referred to as bore scopes. Endoscopes and borescopes generally include cameras having digital imaging sensors, such as a CCD or CMOS sensor located at the distal end of a flexible cable, with an electrical wire to transmit the camera and light signal, and an outer sheath to allow for flexibility and protection of the inner wires.\n\nThe distal end of the flexible cable is generally fixed to a metallic wire, which runs the length of the flexible cable and is attached to one or more pulleys at proximal end. A lever is typically attached to the pulley(s) so that rotation of the lever results in rotation of the pulley. The rotation results in shortening of said metallic wire which is affixed to a flexible portion of the cable at the distal end of the cable. Thus, the rotation which results in flexion in a single axis of the flexible portion of the cable.\n\nThe pulley and lever system limits the reduction of size of the endoscope and the amount of axis the camera can flex about that can be incorporated into the flexible camera system.\n\nMechanical linkage with pulley system and lever is generally bulky and expensive to produce.",
  "cpc": [
    "H04N 23/555",
    "A61B 1/00045",
    "A61B 1/0052",
    "A61B 1/0055",
    "A61B 1/0057",
    "A61B 1/0058",
    "B25J 18/06",
    "B25J 9/1085",
    "G06F 3/017",
    "H04N 7/18",
    "H04N 7/185"
  ],
  "ipc": [
    "A61B 1/005",
    "B25J 18/06",
    "B25J 9/10",
    "G06F 3/01",
    "H04N 23/50",
    "H04N 7/18"
  ],
  "assignees": [
    "Guidance Airway Solutions LLC"
  ],
  "inventors": [
    "Joshua Joseph Herskovic",
    "Mark A. Gummin",
    "Thomas Franklin Harter"
  ],
  "filing_date": "2022-11-23",
  "publication_date": "2024-03-12",
  "grant_date": "2024-03-12",
  "priority_date": "2021-11-23",
  "application_number": "US-202218058518-A",
  "family_id": "86383527",
  "cited_by_count": 1,
  "citations": [
    "US20060282115A1",
    "US20070132551A1",
    "US20150190221A1",
    "US20170047024A1",
    "US20150359487A1",
    "US20220071477A1"
  ]
}

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