Metallurgic casting installation

{
  "publication_number": "US12151381B2",
  "country": "US",
  "kind": "B2",
  "title": "Metallurgic casting installation",
  "abstract": "A metallurgic casting installation comprises a robot. The robot comprises a handling tool coupled to an arm of the robot by a coupling element. The coupling element comprises a tool interface rigidly coupled to the handling tool, and a robot interface rigidly coupled to the arm of the robot. The compliance of the coupling element can be controlled such that upon application of a load onto the tool interface, the tool interface can be moved relative to the robot interface, by translation along and/or rotation about one or more of a first, second and third orthogonal spatial axes X 1, X 2, X 3. The coupling element is resilient in that upon release of the load, the tool interface returns to a reset position relative to the robot interface corresponding to a reset distance Dr separating the tool interface and the robot interface.",
  "claims": [
    "1. A metallurgic casting installation comprising a robot, wherein said robot comprises a handling tool coupled to an arm of the robot by a coupling element, said coupling element comprising, a tool interface rigidly coupled to the handling tool and a robot interface rigidly coupled to the arm of the robot, a) wherein the compliance of the coupling element can be controlled such that upon application of a load onto the tool interface, the tool interface can be moved relative to the robot interface, by translation along and/or rotation about one or more of a first, second and third orthogonal spatial axes X 1, X 2, X 3, b) wherein the coupling element is resilient in that upon release of the load, the tool interface returns to a reset position relative to the robot interface corresponding to a reset distance Dr separating the tool interface and the robot interface, c) wherein the coupling element comprises at least one anchor rod extending along a longitudinal axis Z 1, wherein the anchor rod comprises a fixed end rigidly fixed to a first interface consisting of the robot interface or the tool interface, the first interface defining a plane (X 2, X 3), transverse to the longitudinal axis Z 1 of the rod; wherein the anchor rod comprises an anchoring end portion inserted in a passage of a second interface consisting of the other of the robot interface and the tool interface, the anchor rod and the passage being free to move in translation with respect to one another, such as to move the tool interface away from and towards the robot interface at least along the first axis X 1; wherein the passage comprises an abutting portion, with a diameter smaller than the diameter of the anchoring end portion, for abutting against the anchoring end portion to limit the distance the tool interface can be moved away from the robot interface to a maximal distance D 1; and wherein the coupling element comprises a compliant element with an adjustable compliance level, said compliant element being located between said robot interface and said tool interface, said compliant element configured to be in contact with both said robot interface and said tool interface, and said compliant element coupled to at least one of said robot interface and said tool interface and; d) wherein the compliant element of the coupling element is a closed inflatable chamber with a deformable wall, wherein the closed inflatable chamber can be inflated to a variable pressure up to a pressure wherein the distance between said tool interface and said robot interface is equal to the maximal distance D 1.",
    "2. The metallurgic casting installation according to claim 1 wherein the compliant element (5) is configured such that the reset position of the tool interface (2) relative to the robot interface (1) is adjustable along the first axis X 1, wherein the reset position is adjustable in a range of positions corresponding to a distance between the robot interface (1) and the tool interface (2) lower than or equal to the maximal distance D 1.",
    "3. The metallurgic casting installation according to claim 2 wherein the compliant element of the coupling element is configured to provide a compliance in both directions of the first axis X 1 when the reset position is adjusted at an intermediate position corresponding to a distance between the robot interface and the tool interface lower than the maximal distance D 1.",
    "4. The metallurgic casting installation according to claim 1, wherein the coupling element comprises a plurality of anchor rods, said anchor rods being distributed around the compliant element.",
    "5. The metallurgic casting installation according to claim 1, wherein the anchor rod and the passage are configured such that the passage of the second interface is free to move in translation relative to the anchor rod fixed to the first interface along the second axis X 2, when the tool interface is at an intermediate reset position defined by a distance smaller than D 1.",
    "6. The metallurgic casting installation according to claim 1 wherein the anchor rod and the passage are configured such that the passage of the second interface is free to move in translation relative to the anchor rod fixed to the first interface along the third axis X 3, when the tool interface is at an intermediate reset position defined by a distance smaller than D 1.",
    "7. The metallurgic casting installation according to claim 1 wherein the anchor rod and the passage are configured such that the passage of the second interface is free to rotate relative to the anchor rod fixed to the first interface about the first axis X 1 when the tool interface is at an intermediate reset position defined by a distance smaller than D 1.",
    "8. The metallurgic casting installation according to claim 1 wherein the anchor rod and the passage are configured such that the passage of the second interface is free to rotate relative to the anchor rod fixed to the first interface about the second axis X 2 when the tool interface is at an intermediate reset position defined by a distance smaller than D 1.",
    "9. The metallurgic casting installation according to claim 1 wherein the anchor rod and the passage are configured such that the passage of the second interface is free to rotate relative to the anchor rod fixed to the first interface about the third axis X 3 when the tool interface is at an intermediate reset position defined by a distance smaller than D 1.",
    "10. The metallurgic casting installation according to claim 1 wherein the longitudinal axis Z 1 of the anchor rod is parallel to the first axis X 1, the anchoring portion of said at least one anchor rod and the abutting portion in said passage being configured as a self-centering mechanism, such that the longitudinal axis Z 1 of the rod is automatically aligned on a longitudinal axis Z 2 of the passage, when the tool interface is translated with respect to the robot interface along the first axis X 1 up to the maximal distance D 1.",
    "11. A metallurgic casting installation comprising a robot, wherein said robot comprises a handling tool coupled to an arm of the robot by a coupling element, said coupling element comprising, a tool interface rigidly coupled to the handling tool and a robot interface rigidly coupled to the arm of the robot, a) wherein the compliance of the coupling element can be controlled such that upon application of a load onto the tool interface, the tool interface can be moved relative to the robot interface, by translation along and/or rotation about one or more of a first, second and third orthogonal spatial axes X 1, X 2, X 3, b) wherein the coupling element is resilient in that upon release of the load, the tool interface returns to a reset position relative to the robot interface corresponding to a reset distance Dr separating the tool interface and the robot interface, c) wherein the coupling element comprises at least one anchor rod extending along a longitudinal axis Z 1, wherein the anchor rod comprises a fixed end rigidly fixed to a first interface consisting of the robot interface or the tool interface, the first interface defining a plane (X 2, X 3), transverse to the longitudinal axis Z 1 of the rod; wherein the anchor rod comprises an anchoring end portion inserted in a passage of a second interface consisting of the other of the robot interface and the tool interface, the anchor rod and the passage being free to move in translation with respect to one another, such as to move the tool interface away from and towards the robot interface at least along the first axis X 1; wherein the passage comprises an abutting portion, with a diameter smaller than the diameter of the anchoring end portion, for abutting against the anchoring end portion to limit the distance the tool interface can be moved away from the robot interface to a maximal distance D 1; and wherein the coupling element comprises a compliant element with an adjustable compliance level, said compliant element being located between said robot interface and said tool interface and coupled to at least one of said robot interface and said tool interface and; d) wherein the compliant element of the coupling element is a closed inflatable chamber with a deformable wall, wherein the closed inflatable chamber can be inflated to a variable pressure up to a pressure wherein the distance between said tool interface and said robot interface is equal to the maximal distance D 1; wherein the closed inflatable chamber is fixed to said robot interface and to said tool interface."
  ],
  "description_excerpt": "The present invention relates to a metallurgic casting installation. The metallurgic casting installation comprises a robot and a handling tool coupled to an arm of the robot by a coupling element.\n\nAn increasing number of tasks in the metallurgic industry are performed by robots. Some tasks are however still performed by human operators because they require an accuracy and a dexterity beyond the capabilities of the current metallurgic robots. This is however hard labour. Handling heavy weights under time pressure, at high temperatures and requiring strength can be harmful for the health of the human workers. Furthermore, human errors can be made under such stressful conditions. In other industries than the metallurgic industry, compliant coupling elements coupling the arm of a robot to a handling tool have been used. When the position of the end of arm tool must be finetuned beyond the accuracy of the robot's arm, such a compliant coupling element can compensate for minor relative mispositioning or misalignment between the handling tool and the element to be handled by the robot.\n\nDocument US 2017/0045106 discloses a compliant coupling element for coupling a tool to a robot, for applications such as applying a label to a workpiece. Such compliant coupling element is however not adapted to be used for applications in a metal casting installation.",
  "cpc": [
    "B25J 9/1679",
    "B22D 41/30",
    "B22D 45/00",
    "B25J 11/005",
    "B25J 15/08",
    "B25J 17/0208",
    "B25J 9/1664",
    "B25J 9/1694"
  ],
  "ipc": [
    "B22D 41/30",
    "B22D 45/00",
    "B25J 11/00",
    "B25J 15/08",
    "B25J 17/02",
    "B25J 9/16"
  ],
  "assignees": [
    "Vesuvius Group SA"
  ],
  "inventors": [
    "David Carosielli",
    "Mariano Collura",
    "Damien Delsine"
  ],
  "filing_date": "2019-12-17",
  "publication_date": "2024-11-26",
  "grant_date": "2024-11-26",
  "priority_date": "2018-12-18",
  "application_number": "US-201917312521-A",
  "family_id": "64755129",
  "cited_by_count": 0,
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}