Method for the production of an electrode powder mixture for a battery cell

{
  "publication_number": "US12266779B2",
  "country": "US",
  "kind": "B2",
  "title": "Method for the production of an electrode powder mixture for a battery cell",
  "abstract": "A method for the production of an electrode powder mixture for a battery cell includes filling an active material, a binder and a conductive additive into a filling section of a machine that has a driven screw which extends in the lengthwise direction and which serves for thoroughly blending and conveying a powder in the lengthwise direction. The screw blends the binder, the active material and the conductive additive in order to form a first powder, and the screw makes a second powder out of the first powder in that the binder is fibrillated. The screw produces the electrode powder mixture out of the second powder in that the fibrillated binder is comminuted, and the electrode powder mixture is removed from the machine at a removal opening, whereby the removal opening is at a distance from the filling section in the lengthwise direction.",
  "claims": [
    "1. A method for the production of an electrode powder mixture for a battery cell, comprising: filling an active material, a binder and a conductive additive into a filling section of a machine that has a first driven screw which extends in a lengthwise direction and which serves for thoroughly blending and conveying a powder in the lengthwise direction, using the first screw, blending the binder, the active material and the conductive additive in order to form a first powder in a first section of the machine, wherein the binder, the active material and the conductive additive are homogenized by a first grinder having a plurality of teeth, conveying the first powder from the first section to a second section by means of the first screw, using the first screw, forming a second powder out of the first powder in the second section of the machine, wherein the binder is fibrillated, wherein during fibrillation the binder is drawn in order to create individual fibers so that the binder is present in the second powder in the form of fibers or clusters, whereby the second powder contains several such fibers, conveying the second powder to a third section by means of the first screw, using the first screw, producing the electrode powder mixture out of the second powder in the third section of the machine, wherein the fibrillated binder is comminuted using a second grinder having a plurality of teeth, wherein the second grinder has fewer teeth than the first grinder, such that individual fibers present in the second powder are disaggregated so that each has a certain length, and removing the electrode powder mixture from the machine at a removal opening, wherein the removal opening is at a distance from the filling section in the lengthwise direction.",
    "2. The method according to claim 1, wherein PTFE is used as the binder.",
    "3. The method according to claim 1, wherein the active material and the binder are premixed before being filled into the machine.",
    "4. The method according to claim 1, wherein the electrode powder mixture is filled into a silo.",
    "5. The method according to claim 1, wherein the machine has a second screw that extends in the lengthwise direction and meshes with the first screw.",
    "6. The method according to claim 5, wherein a twin-screw extruder is used as the machine.",
    "7. A method for the production of an electrode for a battery cell, comprising producing an electrode powder mixture by the method according to claim 1, wherein the electrode powder mixture is applied onto an arrester."
  ],
  "description_excerpt": "The invention relates to a method for the production of an electrode powder mixture for a battery cell, which is also referred to as an electrode blend. The invention also relates to a method for the production of an electrode for a battery cell. The battery cell is preferably a component of a motor vehicle. The invention also relates to the use of a machine that has a driven screw which extends in the lengthwise direction and which serves for thoroughly blending and conveying a powder in the lengthwise direction.\n\nTo an increasing extent, motor vehicles are powered, at least partially, by means of an electric motor, meaning that they are configured as electric vehicles or hybrid vehicles. The power supply of the electric motor is normally obtained from a high-voltage battery that comprises several individual battery modules. For the most part, the battery modules have an identical design and they are electrically connected to each other in series and/or in parallel, so that the electric voltage present at the high-voltage battery corresponds to a multiple of the electric voltage supplied by each of the battery modules. Each battery module, in turn, comprises several battery cells that are normally arranged in a shared housing and that are electrically connected to each other in series and/or in parallel.\n\nEach battery cell, also referred to as a battery, has two electrodes, namely an anode and a cathode, as well as a separator arranged between them and also an electrolyte with freely moving charge carriers. A liquid, for example, is employed as such an electrolyte.",
  "cpc": [
    "H01M 4/0411",
    "B65G 33/18",
    "B65G 33/24",
    "H01M 2220/20",
    "H01M 4/02",
    "H01M 4/04",
    "H01M 4/0404",
    "H01M 4/0416",
    "H01M 4/139",
    "H01M 4/623",
    "H01M 4/624",
    "Y02E 60/10"
  ],
  "ipc": [
    "H01M 4/04",
    "H01M 4/139",
    "H01M 4/62"
  ],
  "assignees": [
    "Volkswagen AG"
  ],
  "inventors": [
    "Sven Schopf",
    "Alba Tunas Cantorna",
    "Bastian Westphal",
    "Malte Meitz"
  ],
  "filing_date": "2021-12-23",
  "publication_date": "2025-04-01",
  "grant_date": "2025-04-01",
  "priority_date": "2020-12-23",
  "application_number": "US-202117560600-A",
  "family_id": "78851063",
  "cited_by_count": 0,
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    "US11575121B2"
  ]
}