MLchartDataset catalogue

Patent · US12416800B2 · B2 · US

Insertion tool

(11) Publication number
US12416800B2
(21) Application number
17/144,487
(22) Filing date
2021-01-08
(30) Priority date
2021-01-08
(43) Publication date
2025-09-16
(45) Date of grant
2025-09-16
(51) IPC
B25J 18/06; B25J 9/06; B25J 9/10; B33Y 80/00; G02B 23/24
(52) CPC
  • G02B Optical elements, systems or apparatus: 23/2476
  • B23P Metal-working not otherwise provided for; combined operations; universal machine tools: 6/002
  • B25B Tools or bench devices not otherwise provided for, for fastening, connecting, disengaging, or holding: 33/00
  • B25J Manipulators; chambers provided with manipulation devices: 18/06, 9/06, 9/065, 9/104, 9/1085
  • B33Y Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering: 80/00
  • F01D Non-positive displacement machines or engines, e.g. steam turbines: 25/00
  • F05D Indexing scheme for aspects relating to non-positive-displacement machines or engines, gas-turbines or jet-propulsion plants: 2230/80, 2260/36
  • Y02P Climate change mitigation technologies in the production or processing of goods: 10/25
  • Y10S Technical subjects covered by former uspc cross-reference art collections [xracs] and digests: 901/21
(73) Assignee
Oliver Crispin Robotics Ltd; General Electric Co
(72) Inventors
Deepak Trivedi; Grover Andrew Bennett; Stephen Paul Leclerc; Andrew Crispin Graham
(54) Title
Insertion tool
(57) Abstract

An insertion tool for performing an operation on equipment, the insertion tool including: a plurality of segments, each segment of the plurality of segments including a body comprising: a first hinge; and a second hinge, the first hinge of a first segment being coupled to the second hinge of a second segment adjacent to the first segment through an interface, wherein the interface comprises a powder gap, a multi-modal interface, a compliance feature, a displace-to-lock configuration, an interference fit, or any combination thereof, wherein the insertion tool is configured to be selectively rigidizable using a strength member interfacing with the plurality of segments.

Full text
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Claims (16)

  1. An insertion tool for performing an operation on equipment, the insertion tool comprising: a plurality of segments including adjacent first and second segments connected to one another via an interface; wherein the interface comprises a first hinge member of the first segment and a second hinge member of the second segment; wherein the first hinge member is coupled to the second hinge member; wherein the first hinge member comprises a post and the second hinge member comprises a recess in which the post is received; wherein the post and recess allow the first and second segments to pivot relative to one another; wherein the first and second segments are shiftable between a non-rigid configuration, wherein the post is positioned in the recess with a loose fit, and a rigid configuration, wherein the post is positioned in the recess with a close-fit; wherein the post and recess are configured to be shifted between the loose fit and close-fit by rotating at least one of the first and second segments with respect to one another about an axis of rotation extending through the post and the recess while the post is retained in the recess; and wherein the post and the recess each have an elongate configuration such that the post and the recess each have an aspect ratio different than 1:1 such that when at least one of the first and second segments is rotated with respect to one another about the axis of rotation extending through post and the recess, the post and recess are shifted from the loose fit to the close-fit, wherein the post contacts the recess at opposing outer surface portions of the post, wherein said aspect ratio is defined as a length and width of a cross section of an end face of the post and a cross section of the recess; wherein the first and second hinge members define the axis of rotation about which the first and second segments are rotatable, the axis of rotation being transverse to a longitudinal axis of each of the first and second segments; wherein the post extends from a surface of the first segment in a direction parallel to the axis of rotation.
  2. The insertion tool of claim 1, wherein a body of at least one of the plurality of segments comprises a stratum comprising a plurality of sequentially-formed layers.
  3. The insertion tool of claim 1, wherein the first segment comprises a third hinge member and the second segment comprises a fourth hinge member, wherein the third hinge member is positioned in the fourth hinge member to allow the first and second segments to pivot relative to one another in cooperation with the first and second hinge members.
  4. The insertion tool of claim 1, wherein the post and recess are configured to allow the first and second segments to rotate only about the axis of rotation when the first and second segments are shifted from the non-rigid configuration to the rigid configuration such that the first and second segments have a predefined orientation in the rigid configuration.
  5. The insertion tool of claim 1, wherein the post and the recess are each laterally offset in a radial direction from the longitudinal axis of the respective first and second segments such that a gap is formed between ends of the first and second segments that increases in size when the first and second segments are pivoted away from one another about the axis of rotation.
  6. The insertion tool of claim 1, wherein the insertion tool comprises an elongate strength member extending between the first and second segments and transversely intersecting the interface, wherein the strength member is configured to shift the first and second segments between the non-rigid configuration to the rigid configuration.
  7. The insertion tool of claim 6, wherein the interface comprises the close-fit when the first and second segments are rigidized by the strength member and the loose fit when the first and second segments are not rigidized by the strength member.
  8. The insertion tool of claim 1, wherein the interface comprises a powder gap disposed between an outer surface of the post and an inner facing surface of the recess.
  9. The insertion tool of claim 8, wherein the inner facing surface of the recess and the outer surface of the post are angularly offset from one another.
  10. An insertion tool for performing an operation on equipment, the insertion tool comprising: a plurality of segments including a first segment and an adjacent second segment connected to one another via an interface; wherein the interface comprises a first hinge member of the first segment and a second hinge member of the second segment; wherein the first hinge member is coupled to the second hinge member; wherein the first hinge member comprises a post and the second hinge member comprises a recess in which the post is received, wherein the recess comprises an endless inner facing surface that surrounds the post; wherein the post and recess allow the first and second segments to pivot relative to one another; wherein the first and second segments are shiftable between a non-rigid configuration, wherein the post is positioned in the recess with a loose fit, and a rigid configuration, wherein the post is positioned in the recess with a close-fit; a strength member extending between the first and second segments and intersecting the interface, wherein the strength member is configured to shift the first and second segments between the non-rigid configuration and the rigid configuration; wherein the post and recess are configured to be shifted between the loose fit and close-fit by rotating at least one of the first and second segments with respect to one another about an axis of rotation extending through the post and the recess while the post is retained in the recess; and wherein the post and the recess each have an aspect ratio different than 1:1 such that when at least one of the first and second segments is rotated with respect to one another about the axis of rotation extending through the post and the recess, the post and recess are shifted from the loose fit to the close-fit, wherein said aspect ratio is defined as a length and width of a cross section of the post and the recess; wherein the first and second hinge members define the axis of rotation about which the first and second segments are rotatable, the axis of rotation being transverse to a longitudinal axis of each of the first and second segments; wherein the post extends from a surface of the first segment in a direction parallel to the axis of rotation.
  11. The insertion tool of claim 10, wherein the strength member comprises a backbone of the insertion tool configured to maintain the plurality of segments coupled together when the insertion tool is not rigidized.
  12. The insertion tool of claim 10, wherein a body of at least one of the plurality of segments comprises a stratum comprising a plurality of sequentially-formed layers.
  13. The insertion tool of claim 10, wherein the first and second hinge members are configured to move relative to one another when the tool is not rigidized.
  14. The insertion tool of claim 10, wherein at least one of the post and recess include a tapered interface profile.
  15. The insertion tool of claim 10, wherein the interface comprises a powder gap disposed between an outer surface of the post and the endless inner facing surface of the recess.
  16. The insertion tool of claim 15, wherein the endless inner facing surface of the recess and the outer surface of the post are angularly offset from one another.

Description

The present subject matter relates generally to a tool for inspecting an environment and/or performing maintenance operations on a component within the environment, such as within an annular space in a turbine engine.

At least certain gas turbine engines include, in serial flow arrangement, a compressor section including a low pressure compressor and a high-pressure compressor for compressing air flowing through the engine, a combustor for mixing fuel with the compressed air such that the mixture may be ignited, and a turbine section including a high pressure turbine and a low pressure turbine for providing power to the compressor section.

Within one or more of the sections, at least certain gas turbine engines define an annular opening. Certain of these annular openings may vary in size, such that a dedicated, specialized insertion tool must be utilized with each annular opening to extend around and through such annular opening.

The inventors of the present disclosure have come up with an insertion tool that may be inserted into an annular opening. The insertion tool that the inventors have come up with may benefit from the inclusion of relatively complex geometries and features. Accordingly, an insertion tool formed in a manner that meets these needs would be useful.

Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.

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Record as JSON
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  "country": "US",
  "kind": "B2",
  "title": "Insertion tool",
  "abstract": "An insertion tool for performing an operation on equipment, the insertion tool including: a plurality of segments, each segment of the plurality of segments including a body comprising: a first hinge; and a second hinge, the first hinge of a first segment being coupled to the second hinge of a second segment adjacent to the first segment through an interface, wherein the interface comprises a powder gap, a multi-modal interface, a compliance feature, a displace-to-lock configuration, an interference fit, or any combination thereof, wherein the insertion tool is configured to be selectively rigidizable using a strength member interfacing with the plurality of segments.",
  "claims": [
    "1. An insertion tool for performing an operation on equipment, the insertion tool comprising: a plurality of segments including adjacent first and second segments connected to one another via an interface; wherein the interface comprises a first hinge member of the first segment and a second hinge member of the second segment; wherein the first hinge member is coupled to the second hinge member; wherein the first hinge member comprises a post and the second hinge member comprises a recess in which the post is received; wherein the post and recess allow the first and second segments to pivot relative to one another; wherein the first and second segments are shiftable between a non-rigid configuration, wherein the post is positioned in the recess with a loose fit, and a rigid configuration, wherein the post is positioned in the recess with a close-fit; wherein the post and recess are configured to be shifted between the loose fit and close-fit by rotating at least one of the first and second segments with respect to one another about an axis of rotation extending through the post and the recess while the post is retained in the recess; and wherein the post and the recess each have an elongate configuration such that the post and the recess each have an aspect ratio different than 1:1 such that when at least one of the first and second segments is rotated with respect to one another about the axis of rotation extending through post and the recess, the post and recess are shifted from the loose fit to the close-fit, wherein the post contacts the recess at opposing outer surface portions of the post, wherein said aspect ratio is defined as a length and width of a cross section of an end face of the post and a cross section of the recess; wherein the first and second hinge members define the axis of rotation about which the first and second segments are rotatable, the axis of rotation being transverse to a longitudinal axis of each of the first and second segments; wherein the post extends from a surface of the first segment in a direction parallel to the axis of rotation.",
    "2. The insertion tool of claim 1, wherein a body of at least one of the plurality of segments comprises a stratum comprising a plurality of sequentially-formed layers.",
    "3. The insertion tool of claim 1, wherein the first segment comprises a third hinge member and the second segment comprises a fourth hinge member, wherein the third hinge member is positioned in the fourth hinge member to allow the first and second segments to pivot relative to one another in cooperation with the first and second hinge members.",
    "4. The insertion tool of claim 1, wherein the post and recess are configured to allow the first and second segments to rotate only about the axis of rotation when the first and second segments are shifted from the non-rigid configuration to the rigid configuration such that the first and second segments have a predefined orientation in the rigid configuration.",
    "5. The insertion tool of claim 1, wherein the post and the recess are each laterally offset in a radial direction from the longitudinal axis of the respective first and second segments such that a gap is formed between ends of the first and second segments that increases in size when the first and second segments are pivoted away from one another about the axis of rotation.",
    "6. The insertion tool of claim 1, wherein the insertion tool comprises an elongate strength member extending between the first and second segments and transversely intersecting the interface, wherein the strength member is configured to shift the first and second segments between the non-rigid configuration to the rigid configuration.",
    "7. The insertion tool of claim 6, wherein the interface comprises the close-fit when the first and second segments are rigidized by the strength member and the loose fit when the first and second segments are not rigidized by the strength member.",
    "8. The insertion tool of claim 1, wherein the interface comprises a powder gap disposed between an outer surface of the post and an inner facing surface of the recess.",
    "9. The insertion tool of claim 8, wherein the inner facing surface of the recess and the outer surface of the post are angularly offset from one another.",
    "10. An insertion tool for performing an operation on equipment, the insertion tool comprising: a plurality of segments including a first segment and an adjacent second segment connected to one another via an interface; wherein the interface comprises a first hinge member of the first segment and a second hinge member of the second segment; wherein the first hinge member is coupled to the second hinge member; wherein the first hinge member comprises a post and the second hinge member comprises a recess in which the post is received, wherein the recess comprises an endless inner facing surface that surrounds the post; wherein the post and recess allow the first and second segments to pivot relative to one another; wherein the first and second segments are shiftable between a non-rigid configuration, wherein the post is positioned in the recess with a loose fit, and a rigid configuration, wherein the post is positioned in the recess with a close-fit; a strength member extending between the first and second segments and intersecting the interface, wherein the strength member is configured to shift the first and second segments between the non-rigid configuration and the rigid configuration; wherein the post and recess are configured to be shifted between the loose fit and close-fit by rotating at least one of the first and second segments with respect to one another about an axis of rotation extending through the post and the recess while the post is retained in the recess; and wherein the post and the recess each have an aspect ratio different than 1:1 such that when at least one of the first and second segments is rotated with respect to one another about the axis of rotation extending through the post and the recess, the post and recess are shifted from the loose fit to the close-fit, wherein said aspect ratio is defined as a length and width of a cross section of the post and the recess; wherein the first and second hinge members define the axis of rotation about which the first and second segments are rotatable, the axis of rotation being transverse to a longitudinal axis of each of the first and second segments; wherein the post extends from a surface of the first segment in a direction parallel to the axis of rotation.",
    "11. The insertion tool of claim 10, wherein the strength member comprises a backbone of the insertion tool configured to maintain the plurality of segments coupled together when the insertion tool is not rigidized.",
    "12. The insertion tool of claim 10, wherein a body of at least one of the plurality of segments comprises a stratum comprising a plurality of sequentially-formed layers.",
    "13. The insertion tool of claim 10, wherein the first and second hinge members are configured to move relative to one another when the tool is not rigidized.",
    "14. The insertion tool of claim 10, wherein at least one of the post and recess include a tapered interface profile.",
    "15. The insertion tool of claim 10, wherein the interface comprises a powder gap disposed between an outer surface of the post and the endless inner facing surface of the recess.",
    "16. The insertion tool of claim 15, wherein the endless inner facing surface of the recess and the outer surface of the post are angularly offset from one another."
  ],
  "description_excerpt": "The present subject matter relates generally to a tool for inspecting an environment and/or performing maintenance operations on a component within the environment, such as within an annular space in a turbine engine.\n\nAt least certain gas turbine engines include, in serial flow arrangement, a compressor section including a low pressure compressor and a high-pressure compressor for compressing air flowing through the engine, a combustor for mixing fuel with the compressed air such that the mixture may be ignited, and a turbine section including a high pressure turbine and a low pressure turbine for providing power to the compressor section.\n\nWithin one or more of the sections, at least certain gas turbine engines define an annular opening. Certain of these annular openings may vary in size, such that a dedicated, specialized insertion tool must be utilized with each annular opening to extend around and through such annular opening.\n\nThe inventors of the present disclosure have come up with an insertion tool that may be inserted into an annular opening. The insertion tool that the inventors have come up with may benefit from the inclusion of relatively complex geometries and features. Accordingly, an insertion tool formed in a manner that meets these needs would be useful.\n\nAspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.",
  "cpc": [
    "G02B 23/2476",
    "B23P 6/002",
    "B25B 33/00",
    "B25J 18/06",
    "B25J 9/06",
    "B25J 9/065",
    "B25J 9/104",
    "B25J 9/1085",
    "B33Y 80/00",
    "F01D 25/00",
    "F05D 2230/80",
    "F05D 2260/36",
    "Y02P 10/25",
    "Y10S 901/21"
  ],
  "ipc": [
    "B25J 18/06",
    "B25J 9/06",
    "B25J 9/10",
    "B33Y 80/00",
    "G02B 23/24"
  ],
  "assignees": [
    "Oliver Crispin Robotics Ltd",
    "General Electric Co"
  ],
  "inventors": [
    "Deepak Trivedi",
    "Grover Andrew Bennett",
    "Stephen Paul Leclerc",
    "Andrew Crispin Graham"
  ],
  "filing_date": "2021-01-08",
  "publication_date": "2025-09-16",
  "grant_date": "2025-09-16",
  "priority_date": "2021-01-08",
  "application_number": "US-202117144487-A",
  "family_id": "79018548",
  "cited_by_count": 1,
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Record 116 of 8,000 in Patents full text (MLC-0201). Request the full dataset.