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Patent · US10884232B1 · B1 · US

Insertion apparatus including rigidizable body

(11) Publication number
US10884232B1
(21) Application number
16/730,002
(22) Filing date
2019-12-30
(30) Priority date
2019-12-30
(43) Publication date
2021-01-05
(45) Date of grant
2021-01-05
(51) IPC
G02B 23/24
(52) CPC
  • G02B Optical elements, systems or apparatus: 23/2476, 23/2492
  • F01D Non-positive displacement machines or engines, e.g. steam turbines: 21/003, 25/285
  • F05D Indexing scheme for aspects relating to non-positive-displacement machines or engines, gas-turbines or jet-propulsion plants: 2260/83, 2270/8041
  • G01D Measuring not specially adapted for a specific variable; arrangements for measuring two or more variables not covered in a single other subclass; tariff metering apparatus; measuring or testing not otherwise provided for: 11/00
  • G01N Investigating or analysing materials by determining their chemical or physical properties: 2021/9542, 21/954
  • Y02E Reduction of greenhouse gas [ghg] emissions, related to energy generation, transmission or distribution: 60/14
(73) Assignee
General Electric Co
(72) Inventors
Deepak Trivedi; Charles Burton Theurer; Anil Raj Duggal; Hongyi Zhou; Radislav Alexandrovich Potyrailo; Yizhen Lin
(54) Title
Insertion apparatus including rigidizable body
(57) Abstract

An insertion apparatus includes an insertion end positionable within a cavity and configured to travel through the cavity, a steering end opposite the insertion end, and a body extending from the insertion end to the steering end and sized to fit within the cavity. The body includes a plurality of members flexibly coupled together and individually actuated. Each member of the plurality of members includes at least one actuator strand. At least one member of the plurality of members has a first configuration in which the at least one member of the plurality of members has a first stiffness and a second configuration in which the at least one member of the plurality of members has a second stiffness greater than the first stiffness. At least a portion of the body is flexible to facilitate travel of the body through the cavity when the at least one member of the plurality of members is in the first configuration. The at least a portion of the body is configured to maintain a selected shape when the at least one member of the plurality of members is in the second configuration.

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Claims (20)

  1. An insertion apparatus comprising: an insertion end positionable within a cavity and configured to travel through the cavity; a steering end opposite said insertion end; a body extending from said insertion end to said steering end and sized to fit within the cavity, wherein said body comprises a plurality of members flexibly coupled together and individually actuated, each member of said plurality of members including at least one actuator strand having a length that is substantially equal to a length of the corresponding member, wherein at least one member of said plurality of members has a first configuration in which said at least one member of said plurality of members has a first stiffness and a second configuration in which said at least one member of said plurality of members has a second stiffness greater than the first stiffness, wherein at least a portion of said body is flexible to facilitate travel of said body through the cavity when said at least one member of said plurality of members is in the first configuration, and wherein said at least a portion of said body is configured to maintain a selected shape when said at least one member of said plurality of members is in the second configuration; and at least one actuator controller coupled to said at least one actuator strand and configured to send a signal to said at least one actuator strand to cause actuation of said corresponding member, the signal operable to change a shape or cross-sectional area of said at least one actuator strand.
  2. The insertion apparatus in accordance with claim 1, wherein said at least one member of said plurality of members comprises a phase change material configured to switch between a first state corresponding to the first configuration and a second state corresponding to the second configuration.
  3. The insertion apparatus in accordance with claim 2, wherein said at least one member of said plurality of members further comprises at least one phase regulator configured to regulate a state of said phase change material.
  4. The insertion apparatus in accordance with claim 2, wherein said at least one member of said plurality of members further comprises a casing enclosing said phase change material and said at least one actuator strand.
  5. The insertion apparatus in accordance with claim 1, wherein said body further comprises a conduit configured to channel fluid to said plurality of members for regulating the temperature of said plurality of members.
  6. The insertion apparatus in accordance with claim 1, wherein said at least one actuator strand comprises a plurality of actuator strands, and wherein a cross-sectional area of said at least one member of said plurality of members is divided into a plurality of regions that are individually rigidizable, each region of said plurality of regions encompassing at least one actuator strand of said plurality of actuator strands.
  7. The insertion apparatus in accordance with claim 1, wherein said body further comprises a plurality of joints coupling said plurality of members together and configured to allow said plurality of members to move relative to each other.
  8. The insertion apparatus in accordance with claim 1, wherein each said member of said plurality of members comprises at least one actuator controller coupled to said at least one actuator strand and configured to operate said at least one actuator strand to actuate each said member of said plurality of members.
  9. The insertion apparatus in accordance with claim 1, wherein said body comprises a single casing enclosing said plurality of members and flexibly coupling said plurality of members together.
  10. The insertion apparatus in accordance with claim 1, wherein said body further comprises at least one casing and a sensor assembly coupled to said at least one casing, and wherein said sensor assembly is configured to detect a characteristic of said at least one casing.
  11. A system comprising: an insertion apparatus comprising: an insertion end positionable within a cavity and configured to travel through the cavity; a steering end opposite said insertion end; a body extending from said insertion end to said steering end and sized to fit within the cavity, wherein said body comprises a plurality of members flexibly coupled together and individually actuated, wherein each member of said plurality of members has a first configuration and a second configuration; a plurality of actuator strands coupled to said plurality of members and configured to individually actuate said plurality of members, wherein each actuator strand of said plurality of actuator strands has a length that is substantially equal to a length of a corresponding member; and at least one actuator controller coupled to each said actuator strand of said plurality of actuator strands and configured to send a signal to each said actuator strand to cause actuation of said plurality of members, the signal operable to change a shape or cross-sectional area of each said actuator strand; and a controller configured to individually switch said plurality of members between the first configuration and the second configuration, wherein at least a portion of said body is flexible to facilitate travel of said body through the cavity when at least one member of said plurality of members is in the first configuration, and wherein said at least a portion of said body is configured to maintain a selected shape of said body when said at least one member of said plurality of members is in the second configuration.
  12. The system in accordance with claim 11, wherein each said member of said plurality of members comprises a phase change material configured to switch between a first state corresponding to the first configuration and a second state corresponding to the second configuration.
  13. The system in accordance with claim 12, wherein each said member of said plurality of members further comprises a casing enclosing said phase change material and at least one actuator strand of said plurality of actuator strands.
  14. The system in accordance with claim 12, wherein each said member of said plurality of members further comprises at least one phase regulator configured to regulate a temperature of said phase change material.
  15. The system in accordance with claim 11, wherein a cross-sectional area of each said member of said plurality of members is divided into a plurality of regions that are individually rigidizable, each region of said plurality of regions encompassing at least one actuator strand of said plurality of actuator strands.
  16. The system in accordance with claim 11, wherein said body further comprises a plurality of joints coupling said plurality of members together and configured to allow said plurality of members to move relative to each other.
  17. A method of inspecting a cavity of a machine, said method comprising: inserting an insertion end of an insertion apparatus into the cavity, the insertion apparatus including a body extending from the insertion end to a steering end and sized to fit within the cavity, wherein the body includes a plurality of members flexibly coupled together and individually actuated by a plurality of actuator strands, wherein each actuator strand has a length that is substantially equal to a length of a corresponding member, and wherein each member of the plurality of members has a first configuration and a second configuration; moving the insertion apparatus through the cavity with at least one member of the plurality of members in the first configuration, wherein at least a portion of the body is flexible and has a first stiffness that facilitates travel of the body through the cavity when the at least one member of the plurality of members is in the first configuration; sending a control signal to at least one actuator strand of the plurality of actuator strands from at least one actuator controller, the control signal operable to change a shape or cross-sectional area of the at least one actuator strand; changing a shape of the body by actuating at least some of the plurality of members using the plurality of actuator strands; and switching the at least one member of the plurality of members from the first configuration to the second configuration, wherein the at least a portion of the body is rigid and has a second stiffness greater than the first stiffness when the at least one member of the plurality of members is in the second configuration.
  18. The method in accordance with claim 17 further comprising positioning a maintenance device coupled to the insertion end of the insertion apparatus at a target location within the cavity and performing a maintenance operation using the maintenance device.
  19. The method in accordance with claim 17, wherein each member of the plurality of members includes a phase change material, and wherein switching the at least one member of the plurality of members from the first configuration to the second configuration comprises switching the phase change material between a first state and a second state.
  20. The method in accordance with claim 17, wherein the body further includes at least one casing, the method further comprising sensing at least one environmental condition using a sensor assembly coupled to the at least one casing.

Description

The field of the disclosure relates generally to an insertion apparatus and, more particularly, to an insertion apparatus including a rigidizable body.

At least some machines, such as rotary machines, are inspected periodically to determine if components of the machines need repair and/or replacement. However, some components of the machine may be difficult to access and inspect without disassembly of the machine. For example, some components are positioned within a cavity of the machine and are difficult to access from an exterior of the cavity. Accordingly, insertion apparatus such as borescopes are commonly used to inspect and repair components within the cavity of the machine. However, the machine can include obstructions or turns in the cavity that are difficult for at least some known insertion apparatus to navigate around. Moreover, at least some known insertion apparatus experience forces such as gravity that cause the insertion apparatus to deform or shift out of a desired position as the insertion apparatus travel and operate within the cavity. However, at least some known insertion apparatus are not capable of flexing to navigate around objects and maintaining a desired shape when experiencing forces on the insertion apparatus.

At least some known insertion apparatus are connected to actuators located on an exterior of the cavity and configured to steer the insertion apparatus around obstacles and position the insertion apparatus at desired locations within the cavity.

Citations (24)

  • US3625084A
  • US3778170A
  • US4790624A
  • US4846573A
  • US4890602A
  • US5337733A
  • US5372162A
  • US5482029A
  • US6542230B1
  • US6837846B2
  • US6974411B2
  • US20050203340A1
  • US6783491B2
  • US20040186350A1
  • US7854109B2
  • US8125755B2
  • US8400501B2
  • US20120067158A1
  • US9016159B2
  • US20120184817A1
  • US10197473B2
  • US20190046010A1
  • US20190022877A1
  • WO2019076876A1
Record as JSON
{
  "publication_number": "US10884232B1",
  "country": "US",
  "kind": "B1",
  "title": "Insertion apparatus including rigidizable body",
  "abstract": "An insertion apparatus includes an insertion end positionable within a cavity and configured to travel through the cavity, a steering end opposite the insertion end, and a body extending from the insertion end to the steering end and sized to fit within the cavity. The body includes a plurality of members flexibly coupled together and individually actuated. Each member of the plurality of members includes at least one actuator strand. At least one member of the plurality of members has a first configuration in which the at least one member of the plurality of members has a first stiffness and a second configuration in which the at least one member of the plurality of members has a second stiffness greater than the first stiffness. At least a portion of the body is flexible to facilitate travel of the body through the cavity when the at least one member of the plurality of members is in the first configuration. The at least a portion of the body is configured to maintain a selected shape when the at least one member of the plurality of members is in the second configuration.",
  "claims": [
    "1. An insertion apparatus comprising: an insertion end positionable within a cavity and configured to travel through the cavity; a steering end opposite said insertion end; a body extending from said insertion end to said steering end and sized to fit within the cavity, wherein said body comprises a plurality of members flexibly coupled together and individually actuated, each member of said plurality of members including at least one actuator strand having a length that is substantially equal to a length of the corresponding member, wherein at least one member of said plurality of members has a first configuration in which said at least one member of said plurality of members has a first stiffness and a second configuration in which said at least one member of said plurality of members has a second stiffness greater than the first stiffness, wherein at least a portion of said body is flexible to facilitate travel of said body through the cavity when said at least one member of said plurality of members is in the first configuration, and wherein said at least a portion of said body is configured to maintain a selected shape when said at least one member of said plurality of members is in the second configuration; and at least one actuator controller coupled to said at least one actuator strand and configured to send a signal to said at least one actuator strand to cause actuation of said corresponding member, the signal operable to change a shape or cross-sectional area of said at least one actuator strand.",
    "2. The insertion apparatus in accordance with claim 1, wherein said at least one member of said plurality of members comprises a phase change material configured to switch between a first state corresponding to the first configuration and a second state corresponding to the second configuration.",
    "3. The insertion apparatus in accordance with claim 2, wherein said at least one member of said plurality of members further comprises at least one phase regulator configured to regulate a state of said phase change material.",
    "4. The insertion apparatus in accordance with claim 2, wherein said at least one member of said plurality of members further comprises a casing enclosing said phase change material and said at least one actuator strand.",
    "5. The insertion apparatus in accordance with claim 1, wherein said body further comprises a conduit configured to channel fluid to said plurality of members for regulating the temperature of said plurality of members.",
    "6. The insertion apparatus in accordance with claim 1, wherein said at least one actuator strand comprises a plurality of actuator strands, and wherein a cross-sectional area of said at least one member of said plurality of members is divided into a plurality of regions that are individually rigidizable, each region of said plurality of regions encompassing at least one actuator strand of said plurality of actuator strands.",
    "7. The insertion apparatus in accordance with claim 1, wherein said body further comprises a plurality of joints coupling said plurality of members together and configured to allow said plurality of members to move relative to each other.",
    "8. The insertion apparatus in accordance with claim 1, wherein each said member of said plurality of members comprises at least one actuator controller coupled to said at least one actuator strand and configured to operate said at least one actuator strand to actuate each said member of said plurality of members.",
    "9. The insertion apparatus in accordance with claim 1, wherein said body comprises a single casing enclosing said plurality of members and flexibly coupling said plurality of members together.",
    "10. The insertion apparatus in accordance with claim 1, wherein said body further comprises at least one casing and a sensor assembly coupled to said at least one casing, and wherein said sensor assembly is configured to detect a characteristic of said at least one casing.",
    "11. A system comprising: an insertion apparatus comprising: an insertion end positionable within a cavity and configured to travel through the cavity; a steering end opposite said insertion end; a body extending from said insertion end to said steering end and sized to fit within the cavity, wherein said body comprises a plurality of members flexibly coupled together and individually actuated, wherein each member of said plurality of members has a first configuration and a second configuration; a plurality of actuator strands coupled to said plurality of members and configured to individually actuate said plurality of members, wherein each actuator strand of said plurality of actuator strands has a length that is substantially equal to a length of a corresponding member; and at least one actuator controller coupled to each said actuator strand of said plurality of actuator strands and configured to send a signal to each said actuator strand to cause actuation of said plurality of members, the signal operable to change a shape or cross-sectional area of each said actuator strand; and a controller configured to individually switch said plurality of members between the first configuration and the second configuration, wherein at least a portion of said body is flexible to facilitate travel of said body through the cavity when at least one member of said plurality of members is in the first configuration, and wherein said at least a portion of said body is configured to maintain a selected shape of said body when said at least one member of said plurality of members is in the second configuration.",
    "12. The system in accordance with claim 11, wherein each said member of said plurality of members comprises a phase change material configured to switch between a first state corresponding to the first configuration and a second state corresponding to the second configuration.",
    "13. The system in accordance with claim 12, wherein each said member of said plurality of members further comprises a casing enclosing said phase change material and at least one actuator strand of said plurality of actuator strands.",
    "14. The system in accordance with claim 12, wherein each said member of said plurality of members further comprises at least one phase regulator configured to regulate a temperature of said phase change material.",
    "15. The system in accordance with claim 11, wherein a cross-sectional area of each said member of said plurality of members is divided into a plurality of regions that are individually rigidizable, each region of said plurality of regions encompassing at least one actuator strand of said plurality of actuator strands.",
    "16. The system in accordance with claim 11, wherein said body further comprises a plurality of joints coupling said plurality of members together and configured to allow said plurality of members to move relative to each other.",
    "17. A method of inspecting a cavity of a machine, said method comprising: inserting an insertion end of an insertion apparatus into the cavity, the insertion apparatus including a body extending from the insertion end to a steering end and sized to fit within the cavity, wherein the body includes a plurality of members flexibly coupled together and individually actuated by a plurality of actuator strands, wherein each actuator strand has a length that is substantially equal to a length of a corresponding member, and wherein each member of the plurality of members has a first configuration and a second configuration; moving the insertion apparatus through the cavity with at least one member of the plurality of members in the first configuration, wherein at least a portion of the body is flexible and has a first stiffness that facilitates travel of the body through the cavity when the at least one member of the plurality of members is in the first configuration; sending a control signal to at least one actuator strand of the plurality of actuator strands from at least one actuator controller, the control signal operable to change a shape or cross-sectional area of the at least one actuator strand; changing a shape of the body by actuating at least some of the plurality of members using the plurality of actuator strands; and switching the at least one member of the plurality of members from the first configuration to the second configuration, wherein the at least a portion of the body is rigid and has a second stiffness greater than the first stiffness when the at least one member of the plurality of members is in the second configuration.",
    "18. The method in accordance with claim 17 further comprising positioning a maintenance device coupled to the insertion end of the insertion apparatus at a target location within the cavity and performing a maintenance operation using the maintenance device.",
    "19. The method in accordance with claim 17, wherein each member of the plurality of members includes a phase change material, and wherein switching the at least one member of the plurality of members from the first configuration to the second configuration comprises switching the phase change material between a first state and a second state.",
    "20. The method in accordance with claim 17, wherein the body further includes at least one casing, the method further comprising sensing at least one environmental condition using a sensor assembly coupled to the at least one casing."
  ],
  "description_excerpt": "The field of the disclosure relates generally to an insertion apparatus and, more particularly, to an insertion apparatus including a rigidizable body.\n\nAt least some machines, such as rotary machines, are inspected periodically to determine if components of the machines need repair and/or replacement. However, some components of the machine may be difficult to access and inspect without disassembly of the machine. For example, some components are positioned within a cavity of the machine and are difficult to access from an exterior of the cavity. Accordingly, insertion apparatus such as borescopes are commonly used to inspect and repair components within the cavity of the machine. However, the machine can include obstructions or turns in the cavity that are difficult for at least some known insertion apparatus to navigate around. Moreover, at least some known insertion apparatus experience forces such as gravity that cause the insertion apparatus to deform or shift out of a desired position as the insertion apparatus travel and operate within the cavity. However, at least some known insertion apparatus are not capable of flexing to navigate around objects and maintaining a desired shape when experiencing forces on the insertion apparatus.\n\nAt least some known insertion apparatus are connected to actuators located on an exterior of the cavity and configured to steer the insertion apparatus around obstacles and position the insertion apparatus at desired locations within the cavity.",
  "cpc": [
    "G02B 23/2476",
    "F01D 21/003",
    "F01D 25/285",
    "F05D 2260/83",
    "F05D 2270/8041",
    "G01D 11/00",
    "G01N 2021/9542",
    "G01N 21/954",
    "G02B 23/2492",
    "Y02E 60/14"
  ],
  "ipc": [
    "G02B 23/24"
  ],
  "assignees": [
    "General Electric Co"
  ],
  "inventors": [
    "Deepak Trivedi",
    "Charles Burton Theurer",
    "Anil Raj Duggal",
    "Hongyi Zhou",
    "Radislav Alexandrovich Potyrailo",
    "Yizhen Lin"
  ],
  "filing_date": "2019-12-30",
  "publication_date": "2021-01-05",
  "grant_date": "2021-01-05",
  "priority_date": "2019-12-30",
  "application_number": "US-201916730002-A",
  "family_id": "73854535",
  "cited_by_count": 18,
  "citations": [
    "US3625084A",
    "US3778170A",
    "US4790624A",
    "US4846573A",
    "US4890602A",
    "US5337733A",
    "US5372162A",
    "US5482029A",
    "US6542230B1",
    "US6837846B2",
    "US6974411B2",
    "US20050203340A1",
    "US6783491B2",
    "US20040186350A1",
    "US7854109B2",
    "US8125755B2",
    "US8400501B2",
    "US20120067158A1",
    "US9016159B2",
    "US20120184817A1",
    "US10197473B2",
    "US20190046010A1",
    "US20190022877A1",
    "WO2019076876A1"
  ]
}

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