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Patent · US2013008765A1 · A1 · US

Electrical device with a multi-chamber housing

(11) Publication number
US2013008765A1
(21) Application number
13/446,230
(22) Filing date
2012-04-13
(30) Priority date
2009-10-14
(43) Publication date
2013-01-10
(51) IPC
H01H 11/00; H01H 9/02; H01H 33/66
(52) CPC
  • H01H Electric switches; relays; selectors; emergency protective devices: 33/66207, 2033/6623, 33/666
  • Y10T Technical subjects covered by former us classification: 29/49105
(73) Assignee
ABB Technology AG
(72) Inventors
Dietmar Gentsch
(54) Title
Electrical device with a multi-chamber housing
(57) Abstract

An electrical circuit-breaker device includes at least one pole part with a respective housing arrangement for encapsulating an interrupter insert having two corresponding electrical contacts, and an adjacent actuator part for mechanically moving one of the electrical contacts via an intermediate operating mechanism. A method of producing the device includes molding a multi-chamber housing by injection molding of plastic material with a first chamber and at least one further chamber, assembling the actuator part in the first chamber and the at least one respective interrupter insert in its own further chamber, and assembling the intermediate operating mechanism through an assembly opening in a common side wall between the first chamber and the at least one further chamber.

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Claims (1)

  1. A method of producing an electrical circuit-breaker device including at least one pole part with a respective housing arrangement for encapsulating an interrupter insert having two corresponding electrical contacts, and an adjacent actuator part for mechanically moving one of the electrical contacts via an intermediate operating mechanism, the method comprising: molding a multi-chamber housing by injection molding of plastic material with a first chamber and at least one further chamber; assembling the actuator part in the first chamber and the at least one respective interrupter insert in its own further chamber; and assembling the intermediate operating mechanism through an assembly opening in a common side wall between the first chamber and the at least one further chamber. 2. The method according to claim 1, comprising: molding two electrical connectors in the multi-chamber housing of the pole part for electrically connecting inner electrical contacts of the interrupter insert. 3. The method according to claim 1, comprising: molding the multi-chamber housing with multiple layers of thermoplastic material. 4. The method according to claim 1, comprising: molding an enforcement plate in the common side wall between the first chamber and the at least one further chamber. 5. The method according to claim 1, comprising: assembling at least one vacuum interrupter insert in its own further chamber after molding the multi-chamber housing. 6. The method according to claim 5, wherein the at least one vacuum interrupter insert is placed in a casting mold before molding the multi-chamber housing to mold the at least one vacuum interrupter insert in the multi-chamber housing. 7. A multi-chamber housing for a medium-voltage circuit-breaker device, comprising: a pole part and an actuator part made of plastic material by injection molding; and a common side wall between the pole part and the actuator part, the common side wall having at least one assembly opening for an operating mechanism in a form of a jackshaft arrangement. 8. The multi-chamber housing according to claim 7, wherein the common side wall and adjacent wall portions comprise an inner enforcement plate. 9. The multi-chamber housing according to claim 7, comprising: a removable front cover on a first chamber of the actuator part. 10. The multi-chamber housing according to claim 7, comprising: a removable bottom cover on each further chamber of the pole part, respectively. 11. The multi-chamber housing according to claim 9, wherein the front cover and a bottom cover are attached on the multi-chamber housing by several screws. 12. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 7. 13. The multi-chamber housing according to claim 10, wherein the front cover and a bottom cover are attached on the multi-chamber housing by several screws. 14. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 8. 15. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 9. 16. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 10. 17. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 11. 18. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 13.

Description

The present disclosure relates to a method for producing an electrical circuit-breaker device including at least one pole part with a respective housing arrangement for encapsulating an interrupter insert having two corresponding electrical contacts, and an adjacent actuator part for mechanically moving one of the electrical contacts via an intermediate operating mechanism. Furthermore, the present disclosure relates to a multi-chamber housing for such a medium-voltage or high-voltage circuit-breaker device.

Vacuum circuit-breakers improve the interruption process substantially through reduced contact travel, reduced contact velocity (compared to former minimum oil type breakers) and small masses of moving the electrical contacts. Accordingly, the vacuum circuit breaker requires a significantly smaller, lower energy actuator part with significantly reduced wear, which is usually designed as an electromagnetic device with at least one electrical coil surrounded by a ferromagnetic joke assembly which corresponds with a movable ferromagnetic armature in order to generate a suitable mechanical actuating force by electrical energy.

EP 0 898 780 B1 discloses a magnetically actuated circuit breaker for medium voltage applications in the range between 1 and 72 kV of a high current level. A single electromagnetic actuator drives a common jackshaft. This jackshaft internally couples the actuator force to the moving electrical contacts of each vacuum interrupter on all three poles through insulated push rods.

Citations (4)

  • US5486662A
  • US5539168A
  • US6541727B2
  • US6930271B1
Record as JSON
{
  "publication_number": "US2013008765A1",
  "country": "US",
  "kind": "A1",
  "title": "Electrical device with a multi-chamber housing",
  "abstract": "An electrical circuit-breaker device includes at least one pole part with a respective housing arrangement for encapsulating an interrupter insert having two corresponding electrical contacts, and an adjacent actuator part for mechanically moving one of the electrical contacts via an intermediate operating mechanism. A method of producing the device includes molding a multi-chamber housing by injection molding of plastic material with a first chamber and at least one further chamber, assembling the actuator part in the first chamber and the at least one respective interrupter insert in its own further chamber, and assembling the intermediate operating mechanism through an assembly opening in a common side wall between the first chamber and the at least one further chamber.",
  "claims": [
    "1. A method of producing an electrical circuit-breaker device including at least one pole part with a respective housing arrangement for encapsulating an interrupter insert having two corresponding electrical contacts, and an adjacent actuator part for mechanically moving one of the electrical contacts via an intermediate operating mechanism, the method comprising: molding a multi-chamber housing by injection molding of plastic material with a first chamber and at least one further chamber; assembling the actuator part in the first chamber and the at least one respective interrupter insert in its own further chamber; and assembling the intermediate operating mechanism through an assembly opening in a common side wall between the first chamber and the at least one further chamber. 2. The method according to claim 1, comprising: molding two electrical connectors in the multi-chamber housing of the pole part for electrically connecting inner electrical contacts of the interrupter insert. 3. The method according to claim 1, comprising: molding the multi-chamber housing with multiple layers of thermoplastic material. 4. The method according to claim 1, comprising: molding an enforcement plate in the common side wall between the first chamber and the at least one further chamber. 5. The method according to claim 1, comprising: assembling at least one vacuum interrupter insert in its own further chamber after molding the multi-chamber housing. 6. The method according to claim 5, wherein the at least one vacuum interrupter insert is placed in a casting mold before molding the multi-chamber housing to mold the at least one vacuum interrupter insert in the multi-chamber housing. 7. A multi-chamber housing for a medium-voltage circuit-breaker device, comprising: a pole part and an actuator part made of plastic material by injection molding; and a common side wall between the pole part and the actuator part, the common side wall having at least one assembly opening for an operating mechanism in a form of a jackshaft arrangement. 8. The multi-chamber housing according to claim 7, wherein the common side wall and adjacent wall portions comprise an inner enforcement plate. 9. The multi-chamber housing according to claim 7, comprising: a removable front cover on a first chamber of the actuator part. 10. The multi-chamber housing according to claim 7, comprising: a removable bottom cover on each further chamber of the pole part, respectively. 11. The multi-chamber housing according to claim 9, wherein the front cover and a bottom cover are attached on the multi-chamber housing by several screws. 12. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 7. 13. The multi-chamber housing according to claim 10, wherein the front cover and a bottom cover are attached on the multi-chamber housing by several screws. 14. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 8. 15. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 9. 16. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 10. 17. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 11. 18. A medium-voltage circuit-breaker comprising at least one pole part and an actuator part accommodated in a multi-chamber housing according to claim 13."
  ],
  "description_excerpt": "The present disclosure relates to a method for producing an electrical circuit-breaker device including at least one pole part with a respective housing arrangement for encapsulating an interrupter insert having two corresponding electrical contacts, and an adjacent actuator part for mechanically moving one of the electrical contacts via an intermediate operating mechanism. Furthermore, the present disclosure relates to a multi-chamber housing for such a medium-voltage or high-voltage circuit-breaker device.\n\nVacuum circuit-breakers improve the interruption process substantially through reduced contact travel, reduced contact velocity (compared to former minimum oil type breakers) and small masses of moving the electrical contacts. Accordingly, the vacuum circuit breaker requires a significantly smaller, lower energy actuator part with significantly reduced wear, which is usually designed as an electromagnetic device with at least one electrical coil surrounded by a ferromagnetic joke assembly which corresponds with a movable ferromagnetic armature in order to generate a suitable mechanical actuating force by electrical energy.\n\nEP 0 898 780 B1 discloses a magnetically actuated circuit breaker for medium voltage applications in the range between 1 and 72 kV of a high current level. A single electromagnetic actuator drives a common jackshaft. This jackshaft internally couples the actuator force to the moving electrical contacts of each vacuum interrupter on all three poles through insulated push rods.",
  "cpc": [
    "H01H 33/66207",
    "H01H 2033/6623",
    "H01H 33/666",
    "Y10T 29/49105"
  ],
  "ipc": [
    "H01H 11/00",
    "H01H 9/02",
    "H01H 33/66"
  ],
  "assignees": [
    "ABB Technology AG"
  ],
  "inventors": [
    "Dietmar Gentsch"
  ],
  "filing_date": "2012-04-13",
  "publication_date": "2013-01-10",
  "priority_date": "2009-10-14",
  "application_number": "US-201213446230-A",
  "family_id": "41869337",
  "cited_by_count": 5,
  "citations": [
    "US5486662A",
    "US5539168A",
    "US6541727B2",
    "US6930271B1"
  ]
}

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