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Patent · US2024175179A1 · A1 · US

Sewing system

(11) Publication number
US2024175179A1
(21) Application number
18/519,514
(22) Filing date
2023-11-27
(30) Priority date
2022-11-28
(43) Publication date
2024-05-30
(51) IPC
B25J 11/00; B25J 9/16; D05B 19/04; D05B 19/12; D05B 27/00; D05B 35/08; D05B 35/12; D05B 81/00
(52) CPC
  • D05B Sewing: 19/12, 19/04, 19/08, 19/10, 21/00, 25/00, 27/00, 35/08, 35/12, 81/00
  • B25J Manipulators; chambers provided with manipulation devices: 11/005, 9/1682, 9/1697
  • D05D Indexing scheme associated with subclasses D05B and D05C, relating to sewing, embroidering and tufting: 2305/02
(73) Assignee
JUKI KK
(72) Inventors
FUJIE KIMIKO; ASAMI TAKESHI
(54) Title
Sewing system
(57) Abstract

A sewing system includes: a robot manipulator; a plurality of assemblies attached to and detached from the robot manipulator and each configured to perform predetermined work on cloth; a server stores process data indicating a relationship between a plurality of processes for manufacturing a sewn product from the cloth and the assembly used in each of the plurality of processes; and a control device configured to select an assembly to be mounted to the robot manipulator based on the process data.

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Claims (1)

  1. A sewing system comprising: a robot manipulator; a plurality of assemblies attached to and detached from the robot manipulator and each configured to perform predetermined work on cloth; a server stores process data indicating a relationship between a plurality of processes for manufacturing a sewn product from the cloth and the assembly used in each of the plurality of processes; and a control device configured to select an assembly to be mounted to the robot manipulator based on the process data. 2. The sewing system according to claim 1, wherein the control device controls the robot manipulator. 3. The sewing system according to claim 2, wherein the control device controls the assembly mounted to the robot manipulator. 4. The sewing system according to claim 1, wherein a plurality of the robot manipulators are provided. 5. The sewing system according to claim 2, wherein the server stores operation parameters of the robot manipulator for each of the processes, and the control device controls the robot manipulator based on the operation parameters. 6. The sewing system according to claim 3, wherein the assembly includes a folding assembly that performs folding work of creating creases on the cloth, a feeding assembly that performs feeding work of feeding the cloth when stitching the cloth, and a sewing machine assembly that performs sewing work of stitching the cloth. 7. The sewing system according to claim 6, wherein the sewing machine assembly performs the sewing work in cooperation with a shuttle, and the control device controls the shuttle. 8. The sewing system according to claim 3, further comprising: a camera that photographs marks provided on the cloth, wherein the control device determines the work content of the assembly based on image data of the mark acquired by the camera, and controls the assembly based on the work content. 9. The sewing system according to claim 8, wherein the control device positions the cloth based on the image data of the mark. 10. The sewing system according to claim 8, wherein the mark is formed of a material that does not reflect visible light. 11. The sewing system according to claim 8, wherein the mark is formed of a material that reflects ultraviolet light. 12. The sewing system according to claim 8, wherein the mark is formed of a material that reflects visible light. 13. The sewing system according to claim 12, wherein the mark is formed of a water-soluble material. 14. The sewing system according to claim 12, wherein after the mark is photographed by the camera, the cloth is sewn such that the mark is hidden.

Description

The technology disclosed herein relates to a sewing system.

In the technical field related to sewing systems, a sewing machine supported by a robot arm, as disclosed in JP2019-201742A, is known. Sewn products such as clothing are manufactured through a plurality of processes. Conventionally, although dedicated equipment such as sewing machines is used in some processes, most processes are carried out manually. In order to efficiently manufacture sewn products, automation of the process of manufacturing sewn products is required.

This specification discloses a sewing system. The sewing system includes: a robot manipulator; a plurality of assemblies attached to and detached from the robot manipulator and each configured to perform predetermined work on cloth; a server stores process data indicating a relationship between a plurality of processes for manufacturing a sewn product from the cloth and the assembly used in each of the plurality of processes; and a control device configured to select an assembly to be mounted to the robot manipulator based on the process data. According to the technology disclosed in this specification, the process of manufacturing sewn products is automated.

FIG. 1 is a perspective view showing a sewing apparatus according to an embodiment. FIG. 2 is a top view showing the sewing apparatus according to the embodiment. FIG. 3 is a perspective view showing a folding assembly mounted to a tip end portion of a first robot manipulator according to the embodiment. FIG.

Record as JSON
{
  "publication_number": "US2024175179A1",
  "country": "US",
  "kind": "A1",
  "title": "Sewing system",
  "abstract": "A sewing system includes: a robot manipulator; a plurality of assemblies attached to and detached from the robot manipulator and each configured to perform predetermined work on cloth; a server stores process data indicating a relationship between a plurality of processes for manufacturing a sewn product from the cloth and the assembly used in each of the plurality of processes; and a control device configured to select an assembly to be mounted to the robot manipulator based on the process data.",
  "claims": [
    "1. A sewing system comprising: a robot manipulator; a plurality of assemblies attached to and detached from the robot manipulator and each configured to perform predetermined work on cloth; a server stores process data indicating a relationship between a plurality of processes for manufacturing a sewn product from the cloth and the assembly used in each of the plurality of processes; and a control device configured to select an assembly to be mounted to the robot manipulator based on the process data. 2. The sewing system according to claim 1, wherein the control device controls the robot manipulator. 3. The sewing system according to claim 2, wherein the control device controls the assembly mounted to the robot manipulator. 4. The sewing system according to claim 1, wherein a plurality of the robot manipulators are provided. 5. The sewing system according to claim 2, wherein the server stores operation parameters of the robot manipulator for each of the processes, and the control device controls the robot manipulator based on the operation parameters. 6. The sewing system according to claim 3, wherein the assembly includes a folding assembly that performs folding work of creating creases on the cloth, a feeding assembly that performs feeding work of feeding the cloth when stitching the cloth, and a sewing machine assembly that performs sewing work of stitching the cloth. 7. The sewing system according to claim 6, wherein the sewing machine assembly performs the sewing work in cooperation with a shuttle, and the control device controls the shuttle. 8. The sewing system according to claim 3, further comprising: a camera that photographs marks provided on the cloth, wherein the control device determines the work content of the assembly based on image data of the mark acquired by the camera, and controls the assembly based on the work content. 9. The sewing system according to claim 8, wherein the control device positions the cloth based on the image data of the mark. 10. The sewing system according to claim 8, wherein the mark is formed of a material that does not reflect visible light. 11. The sewing system according to claim 8, wherein the mark is formed of a material that reflects ultraviolet light. 12. The sewing system according to claim 8, wherein the mark is formed of a material that reflects visible light. 13. The sewing system according to claim 12, wherein the mark is formed of a water-soluble material. 14. The sewing system according to claim 12, wherein after the mark is photographed by the camera, the cloth is sewn such that the mark is hidden."
  ],
  "description_excerpt": "The technology disclosed herein relates to a sewing system.\n\nIn the technical field related to sewing systems, a sewing machine supported by a robot arm, as disclosed in JP2019-201742A, is known. Sewn products such as clothing are manufactured through a plurality of processes. Conventionally, although dedicated equipment such as sewing machines is used in some processes, most processes are carried out manually. In order to efficiently manufacture sewn products, automation of the process of manufacturing sewn products is required.\n\nThis specification discloses a sewing system. The sewing system includes: a robot manipulator; a plurality of assemblies attached to and detached from the robot manipulator and each configured to perform predetermined work on cloth; a server stores process data indicating a relationship between a plurality of processes for manufacturing a sewn product from the cloth and the assembly used in each of the plurality of processes; and a control device configured to select an assembly to be mounted to the robot manipulator based on the process data. According to the technology disclosed in this specification, the process of manufacturing sewn products is automated.\n\nFIG. 1 is a perspective view showing a sewing apparatus according to an embodiment. FIG. 2 is a top view showing the sewing apparatus according to the embodiment. FIG. 3 is a perspective view showing a folding assembly mounted to a tip end portion of a first robot manipulator according to the embodiment. FIG.",
  "cpc": [
    "D05B 19/12",
    "B25J 11/005",
    "B25J 9/1682",
    "B25J 9/1697",
    "D05B 19/04",
    "D05B 19/08",
    "D05B 19/10",
    "D05B 21/00",
    "D05B 25/00",
    "D05B 27/00",
    "D05B 35/08",
    "D05B 35/12",
    "D05B 81/00",
    "D05D 2305/02"
  ],
  "ipc": [
    "B25J 11/00",
    "B25J 9/16",
    "D05B 19/04",
    "D05B 19/12",
    "D05B 27/00",
    "D05B 35/08",
    "D05B 35/12",
    "D05B 81/00"
  ],
  "assignees": [
    "JUKI KK"
  ],
  "inventors": [
    "FUJIE KIMIKO",
    "ASAMI TAKESHI"
  ],
  "filing_date": "2023-11-27",
  "publication_date": "2024-05-30",
  "priority_date": "2022-11-28",
  "application_number": "US-202318519514-A",
  "family_id": "91154018"
}

Record 212 of 5,000 in Patents full text (MLC-0201). Request the full dataset.