MLchartDataset catalogue

Patent · US5120476A · A · US

Production of objects

(11) Publication number
US5120476A
(21) Application number
US-62735490-A
(22) Filing date
1990-12-14
(30) Priority date
1989-12-23
(43) Publication date
1992-06-09
(45) Date of grant
1992-06-09
(52) CPC
  • B29C Shaping or joining of plastics; shaping of material in a plastic state, not otherwise provided for; after-treatment of the shaped products, e.g. repairing: 64/135
  • B29K Indexing scheme associated with subclasses B29B, B29C or B29D, relating to moulding materials or to materials for {moulds, } reinforcements, fillers or preformed parts, e.g. inserts: 2995/0073
  • B33Y Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering: 10/00, 70/00
(73) Assignee
BASF AG
(54) Title
Production of objects
(57) Abstract

Three-dimensional objects are produced by the polymerization of a photopolymerizable liquid medium with the aid of high-energy radiation by continuously introducing the liquid medium in lamina form from a casting means onto the surface of a carrier liquid which has a higher specific gravity than the photopolymerizable medium and is not miscible therewith. This lamina is polymerized by irradiation to form a laminar, two-dimensional polymer layer, then the surface of the carrier liquid is raised and another lamina of the photopolymerizable medium is introduced onto the surface and polymerized to form a further polymer layer which combines with the preceding one. These steps are repeated until the three-dimensional object is formed. The steps of forming the polymer lamina and raising the surface of the carrier liquid may be computer controlled.

Full text
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Claims (5)

  1. A process for producing a three-dimensional object by polymerizing a photopolymerizable liquid medium with high-energy radiation by a) producing a laminar, two-dimensional polymer layer on a surface of a carrier liquid, b) raising the surface of the carrier liquid by an amount which corresponds to a thickness of the laminar polymer layer and then again producing a two-dimensional polymer layer which connects to the preceding one, and c) repeating steps a) and b) until a three-dimensional object is formed, which comprises continuously introducing onto the surface of the carrier liquid, from a casting means, a lamina of a photopolymerizable liquid medium, which has a lower specific gravity than the carrier liquid and is not miscible therewith, and then polymerizing the photopolymerizable liquid medium by irradiation of the entire photopolymerizable liquid surface uninterruptedly.
  2. A process for producing an object as claimed in claim 1, wherein the photopolymerizable liquid medium comprises an ethylenically unsaturated acrylic or vinyl compound and a photoinitiator.
  3. A process for producing an object as claimed in claim 1, wherein the photopolymerizable liquid medium is thixotropic.
  4. A process for producing an object as claimed in claim 1, wherein the carrier liquid onto whose surface the photopolymerizable liquid medium is introduced is an aqueous salt solution.
  5. A process for producing an object as claimed in claim 1, wherein the introduction of the lamina from the casting means onto the surface of the carrier liquid is computer controlled.

Citations (4)

  • US4575330A
  • US4575330B1
  • US4749347A
  • US4961154A
Record as JSON
{
  "publication_number": "US5120476A",
  "country": "US",
  "kind": "A",
  "title": "Production of objects",
  "abstract": "Three-dimensional objects are produced by the polymerization of a photopolymerizable liquid medium with the aid of high-energy radiation by continuously introducing the liquid medium in lamina form from a casting means onto the surface of a carrier liquid which has a higher specific gravity than the photopolymerizable medium and is not miscible therewith. This lamina is polymerized by irradiation to form a laminar, two-dimensional polymer layer, then the surface of the carrier liquid is raised and another lamina of the photopolymerizable medium is introduced onto the surface and polymerized to form a further polymer layer which combines with the preceding one. These steps are repeated until the three-dimensional object is formed. The steps of forming the polymer lamina and raising the surface of the carrier liquid may be computer controlled.",
  "claims": [
    "1. A process for producing a three-dimensional object by polymerizing a photopolymerizable liquid medium with high-energy radiation by a) producing a laminar, two-dimensional polymer layer on a surface of a carrier liquid, b) raising the surface of the carrier liquid by an amount which corresponds to a thickness of the laminar polymer layer and then again producing a two-dimensional polymer layer which connects to the preceding one, and c) repeating steps a) and b) until a three-dimensional object is formed, which comprises continuously introducing onto the surface of the carrier liquid, from a casting means, a lamina of a photopolymerizable liquid medium, which has a lower specific gravity than the carrier liquid and is not miscible therewith, and then polymerizing the photopolymerizable liquid medium by irradiation of the entire photopolymerizable liquid surface uninterruptedly.",
    "2. A process for producing an object as claimed in claim 1, wherein the photopolymerizable liquid medium comprises an ethylenically unsaturated acrylic or vinyl compound and a photoinitiator.",
    "3. A process for producing an object as claimed in claim 1, wherein the photopolymerizable liquid medium is thixotropic.",
    "4. A process for producing an object as claimed in claim 1, wherein the carrier liquid onto whose surface the photopolymerizable liquid medium is introduced is an aqueous salt solution.",
    "5. A process for producing an object as claimed in claim 1, wherein the introduction of the lamina from the casting means onto the surface of the carrier liquid is computer controlled."
  ],
  "cpc": [
    "B29C 64/135",
    "B29K 2995/0073",
    "B33Y 10/00",
    "B33Y 70/00"
  ],
  "assignees": [
    "BASF AG"
  ],
  "filing_date": "1990-12-14",
  "publication_date": "1992-06-09",
  "grant_date": "1992-06-09",
  "priority_date": "1989-12-23",
  "application_number": "US-62735490-A",
  "family_id": "6396371",
  "citations": [
    "US4575330A",
    "US4575330B1",
    "US4749347A",
    "US4961154A"
  ]
}

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