Multi-channel conveyor belt condition monitoring

{
  "publication_number": "US7275637B2",
  "country": "US",
  "kind": "B2",
  "title": "Multi-channel conveyor belt condition monitoring",
  "abstract": "A method of monitoring the condition of magnetically permeable reinforcing cords of a conveyor belt is disclosed. The cords are longitudinally magnetized with a substantially unidirectional magnetic field. The conveyor belt is then moved relative to a plurality of magnetic sensors spaced apart and extending transversely relative to the conveyor belt. Then the sensors are interrogated at spaced apart intervals of time and used to detect the presence of a north polarity fringing magnetic field, a south polarity fringing magnetic field, or no fringing magnetic field, the output of each of the senses being recorded. Alternatively, a wave form of the voltage or current induced in the sensors can be derived therefrom and the waveform used to represent a north polarity fringing magnetic field, a south polarity fringing magnetic filed, or no fringing magnetic field, the waveform being recorded. A method of generating a computer display to represent the condition of the magnetically permeable reinforcing chords is also disclosed.",
  "claims": [
    "1. A method of monitoring the condition of magnetically permeable reinforcing cords of a conveyor belt, said method comprising the steps of: (i) longitudinally magnetizing said cords with a substantially constant unidirectional magnetic field, (ii) moving said conveyor belt relative to a plurality of magnetic sensors spaced apart and extending transversely relative to said conveyor belt, (iii) interrogating said sensors at spaced apart intervals of time, (iv) using said sensors to each detect the presence of a north polarity fringing magnetic field, a south polarity fringing magnetic field, or no fringing magnetic field, and (v) recording the output of each said sensor.",
    "2. The method as claimed in claim 1 including the further step of recording said sensor output as two bits of data.",
    "3. The method as claimed in claim 1 including the further step of transmitting said recorded output to a location remote from said conveyor belt.",
    "4. The method as claimed in claim 3 wherein said transmission is telephonic.",
    "5. The method as claimed in claim 1 including the step of operating said sensors to inductively sense said fringing magnetic field.",
    "6. The method as claimed in claim 5 including the step of providing each said inductive sensor with an elongate permeable core having a longitudinal axis, and positioning each said axis substantially normal to said conveyor belt.",
    "7. A method of monitoring the condition of magnetically permeable reinforcing cords of a conveyor belt, said method comprising the steps of: (i) longitudinally magnetising said cords with a substantially constant unidirectional magnetic field, (ii) moving said conveyor belt relative to a plurality of magnetic sensors spaced apart and extending transversely relative to said conveyor belt, (iii) deriving from said sensors a waveform of the voltage or current induced therein, (iv) using said waveform to represent a north polarity fringing magnetic field, a south polarity fringing magnetic field or no fringing magnetic field, and (v) recording said waveform.",
    "8. The method as claimed in claim 7 including the further step of recording said waveform as two bits of data.",
    "9. The method as claimed in claim 7 including the further step of transmitting said recorded waveform to a location remote from said conveyor belt.",
    "10. The method as claimed in claim 9 wherein said transmission is telephonic.",
    "11. The method as claimed in claim 7 including the step of operating said sensors to inductively sense said fringing magnetic field.",
    "12. A method of generating a computer display to represent the condition of magnetically permeable reinforcing cords of a conveyor belt, said method comprising the steps of: (i) generating a plurality of longitudinally extending strips each corresponding to one of said cords, (ii) detecting on said conveyor belt for substantially each said cord the absence of a fringing magnetic field, the presence of a north polarity fringing magnetic field, or the presence of a south polarity fringing magnetic field, (iii) for each said strip providing a first indicium at the location thereon corresponding to each detected north polarity fringing magnetic field, (iv) for each said strip providing a second indicium at the location thereon corresponding to each detected south polarity fringing magnetic field, and (v) generating a computer display to show said strips and indicia.",
    "13. The method as claimed in claim 12, wherein said first indicium is a first colour and said second indicium is a second, contrasting, colour."
  ],
  "description_excerpt": "The present invention relates to the monitoring of belt conveyors having magnetically permeable reinforcing cords.\n\nThe traditional conveyor belt consists of a fabric tension member covered with top and bottom elastomeric covers. It is known that this type of belting stretches and is unsuitable for applications involving long conveyor flight lengths, significant lift and high tonnage product throughput. Is this case, the stretch in the belting renders it incapable of being driven by the drive pulley(s), through lack of grip.\n\nTo overcome this problem, a type of belting was devised which uses a multitude of high tensile longitudinal steel ropes or cords as the tension member. The cords have low elongation and facilitate much higher tension applications. The steel cords can be damaged or broken through product impact at the load point, and by other mechanisms. Where a significant number of the cords are damaged in a region which extends transversely in the belting, the tension capability of the belt carcass is compromised, and this can lead to catastrophic failure. Cord damage can be repaired and in cases where a large amount of damage has occurred, the whole area of damage can be cut out of the belting and replaced with a join or splice in the belt. This fact allows for preventive maintenance techniques to be applied, which enables the belt operator to maintain over time, the integrity of the belting.",
  "cpc": [
    "G01N 27/83",
    "B65G 43/02"
  ],
  "ipc": [
    "B65G 43/00"
  ],
  "inventors": [
    "Barry Charles Brown"
  ],
  "filing_date": "2006-02-24",
  "publication_date": "2007-10-02",
  "grant_date": "2007-10-02",
  "priority_date": "2005-02-24",
  "application_number": "US-36104006-A",
  "family_id": "36970144",
  "cited_by_count": 36,
  "citations": [
    "US3834524A",
    "US3899071A",
    "US4437563A",
    "US4621727A",
    "US4854446A",
    "US6291991B1"
  ]
}