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Patent · US9973840B2 · B2 · US

Waterproof receptacle connector

(11) Publication number
US9973840B2
(21) Application number
15/273,694
(22) Filing date
2016-09-22
(30) Priority date
2015-09-30
(43) Publication date
2018-05-15
(45) Date of grant
2018-05-15
(51) IPC
A45C 11/00; A45C 11/24; A45C 13/02; A45C 13/10; B65D 25/02; B65D 43/16; F16B 1/00; H01R 13/52; H02J 7/00; H02J 7/02; H04B 1/3827; H04B 1/3888; H04B 5/00; H04M 1/60; H04R 1/02; H04R 1/10; H04R 1/28; H04R 1/34; H04R 5/033; H04R 9/02; H04R 9/06
(52) CPC
  • A45C Purses; luggage; hand carried bags: 11/00, 11/001, 11/24, 13/005, 13/02, 13/1069, 2011/001, 2013/026
  • B65D Containers for storage or transport of articles or materials, e.g. bags, barrels, bottles, boxes, cans, cartons, crates, drums, jars, tanks, hoppers, forwarding containers; accessories, closures, or fittings therefor; packaging elements; packages: 25/02, 43/16
  • F16B Devices for fastening or securing constructional elements or machine parts together, e.g. nails, bolts, circlips, clamps, clips or wedges; joints or jointing: 2001/0035, 2200/83
  • H01R Electrically-conductive connections; structural associations of a plurality of mutually-insulated electrical connecting elements; coupling devices; current collectors: 13/521
  • H02J Electric power networks; circuit arrangements or systems for supplying or distributing electric power; systems for storing electric energy: 2007/0096, 50/10, 7/0044, 7/0047, 7/025, 7/42, 7/685, 7/70, 7/731
  • H04B Transmission: 1/385, 1/3888, 5/0037, 5/79
  • H04M Telephonic communication: 1/6033
  • H04R Loudspeakers, microphones, gramophone pick-ups or like acoustic electromechanical transducers; electric hearing AIDS; public address systems: 1/02, 1/1016, 1/1025, 1/1041, 1/1058, 1/1075, 1/2826, 1/2857, 1/345, 2201/105, 2420/07, 2460/03, 2460/09, 2460/17, 2499/11, 5/033, 9/025, 9/06
(73) Assignee
Apple Inc
(72) Inventors
Daniel C. Wagman; Darshan R. Kasar; Lee M. Panecki
(54) Title
Waterproof receptacle connector
(57) Abstract

An electrical receptacle connector includes housing defining a cavity configured to receive a plug portion of a mating connector. A plurality of electrical contacts are secured within a contact assembly that is sealed to the housing with a gasket and held in place by a metallic bracket disposed around an outside surface of the housing.

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Claims (15)

  1. An electrical receptacle connector comprising: a housing comprising an electrically insulative polymer that extends between a receiving face and a rear face, the housing defining a cavity that communicates with an opening in the receiving face to receive a plug portion of a mating plug connector; a contact spacer positioned adjacent to the rear face, the contact spacer having a first surface and a second surface wherein the second surface is recessed from the first surface; a plurality of contacts, each contact having a tip positioned within the cavity, an anchor portion that anchors each contact to the contact spacer, a beam portion that connects the tip to the anchor portion and an electrical lead extending from the anchor portion; and a dielectric overmold component including a first face positioned against the second surface and an interconnection face that is coplanar with the first surface, wherein the interconnection face includes a plurality of openings, each opening formed around a respective one of the electrical leads.
  2. The electrical receptacle connector of claim 1 wherein the dielectric overmold component forms a liquid-tight seal to each of the plurality of contacts.
  3. The electrical receptacle connector of claim 1 further comprising a ground latch coupled to the dielectric overmold component, the ground latch including first and second spring arms on opposing sides of the plurality of contacts.
  4. The electrical receptacle connector of claim 1 wherein the cavity includes slots that align with each of the plurality of contacts.
  5. The electrical receptacle connector of claim 1 wherein a metallic bracket is disposed around and outside surface of the housing and includes a top bracket attached to a bottom bracket.
  6. The electrical receptacle connector of claim 1 wherein a gasket is disposed between the rear face of the housing and a contact assembly comprising the contact spacer, the plurality of contacts and the dielectric overmold component, wherein the gasket forms a liquid-tight seal between the contact assembly and the housing.
  7. An electrical receptacle connector comprising: a housing comprising an electrically insulative polymer that extends between a receiving face and a rear face, the housing defining a cavity that communicates with a front opening in the receiving face to receive a plug portion of a mating plug connector and wherein the housing has a plurality of slots that form a portion of the cavity; and a contact assembly including: a contact spacer positioned adjacent to the rear face, the contact spacer having a first surface and a second surface wherein the second surface is recessed from the first surface; a plurality of contacts positioned adjacent to the rear face, wherein each of the plurality of contacts is disposed within one of the plurality of slots and includes a tip positioned within the cavity, an anchor portion that anchors each contact to the contact spacer, an electrical lead extending from the anchor portion and a beam portion that connects the tip to the anchor portion; and a dielectric overmold component including a first face positioned against the second surface and an interconnection face that is coplanar with the first surface, wherein the interconnection face includes a plurality of openings, each opening formed around a respective one of the electrical leads.
  8. The electrical receptacle connector of claim 7 wherein the overmolded dielectric overmold component forms a liquid-tight seal to each of the plurality of contacts.
  9. The electrical receptacle connector of claim 7 wherein the contact assembly further includes a ground latch having first and second retention features on opposing sides of the plurality of contacts and wherein the dielectric overmold component secures the ground latch to the contact assembly.
  10. The electrical receptacle connector of claim 7 wherein a metallic bracket is disposed around an outside surface of the housing and formed to secure the contact assembly to the housing, and wherein the metallic bracket includes a top bracket attached to a bottom bracket.
  11. The electrical receptacle connector of claim 7 wherein a gasket is disposed between the rear face of the housing and the contact assembly and the gasket forms a liquid-tight seal between the contact assembly and the housing.
  12. An electrical receptacle connector comprising: a housing comprising an electrically insulative polymer that extends between a receiving face and a rear face, the housing defining a cavity that communicates with a front opening in the receiving face to receive a plug portion of a mating plug connector and wherein the housing has a plurality of slots that form a portion of the cavity; and a contact assembly including: (i) a contact spacer positioned adjacent to the rear face, the contact spacer having a first surface and a second surface wherein the second surface is recessed from the first surface; (ii) a plurality of contacts, each of the plurality of contacts having a tip that extents into the cavity through one of the plurality of slots, an anchor portion coupled to the contact spacer, an electrical lead extending from the anchor portion and a beam portion that connects the tip to the anchor portion, (iii) a ground latch having first and second spring arms on opposing sides of the plurality of contacts, and (iv) a dielectric component formed around a portion of the contact spacer and around the anchor portion of each contact in the plurality of contacts, wherein the dielectric component includes a first face positioned against the second surface and an interconnection face that is coplanar with the first surface, and wherein the interconnection face includes a plurality of openings, each opening formed around a respective one of the electrical leads.
  13. The electrical receptacle connector of claim 12 further comprising a metallic bracket disposed around an outside surface of the housing and formed to secure the contact assembly to the housing, wherein the metallic bracket includes first and second opposing bracket portions.
  14. The electrical receptacle connector of claim 12 further comprising a gasket disposed between the rear face of the housing and the contact assembly, wherein the gasket forms a liquid-tight seal between the contact assembly and the housing.
  15. The electrical receptacle connector of claim 12 wherein the plurality of contacts consists of eight contacts spaced apart from each other along a single row.

Description

This application is related to the following commonly assigned U.S. nonprovisional patent applications:

The described embodiments relate generally to portable listening devices such as earbuds and other types of headphones, and to cases for storing and charging such devices.

Portable listening devices can be used with a wide variety of electronic devices such as portable media players, smart phones, tablet computers, laptop computers, stereo systems and other types of devices. Portable listening devices have historically included one or more small speakers configured to be place on, in, or near a user's ear, structural components that hold the speakers in place, and a cable that electrically connects the portable listening device to an audio source. Other portable listening devices can be wireless devices that do not include a cable and instead, wirelessly receive a stream of audio data from a wireless audio source.

While wireless portable listening devices have many advantages over wired devices, they also have some potential drawbacks. For example, wireless portable listening devices, typically require one or more batteries, such as a rechargeable battery, that provides power to the wireless communication circuitry and other components of the device. Single use batteries need to be replaced when their charge is depleted while rechargeable batteries need to be periodically recharged. Also, if the portable wireless listening device is a pair of wireless earbuds, the earbuds can be relatively small and easy to lose when not in use.

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Record as JSON 
{
  "publication_number": "US9973840B2",
  "country": "US",
  "kind": "B2",
  "title": "Waterproof receptacle connector",
  "abstract": "An electrical receptacle connector includes housing defining a cavity configured to receive a plug portion of a mating connector. A plurality of electrical contacts are secured within a contact assembly that is sealed to the housing with a gasket and held in place by a metallic bracket disposed around an outside surface of the housing.",
  "claims": [
    "1. An electrical receptacle connector comprising: a housing comprising an electrically insulative polymer that extends between a receiving face and a rear face, the housing defining a cavity that communicates with an opening in the receiving face to receive a plug portion of a mating plug connector; a contact spacer positioned adjacent to the rear face, the contact spacer having a first surface and a second surface wherein the second surface is recessed from the first surface; a plurality of contacts, each contact having a tip positioned within the cavity, an anchor portion that anchors each contact to the contact spacer, a beam portion that connects the tip to the anchor portion and an electrical lead extending from the anchor portion; and a dielectric overmold component including a first face positioned against the second surface and an interconnection face that is coplanar with the first surface, wherein the interconnection face includes a plurality of openings, each opening formed around a respective one of the electrical leads.",
    "2. The electrical receptacle connector of claim 1 wherein the dielectric overmold component forms a liquid-tight seal to each of the plurality of contacts.",
    "3. The electrical receptacle connector of claim 1 further comprising a ground latch coupled to the dielectric overmold component, the ground latch including first and second spring arms on opposing sides of the plurality of contacts.",
    "4. The electrical receptacle connector of claim 1 wherein the cavity includes slots that align with each of the plurality of contacts.",
    "5. The electrical receptacle connector of claim 1 wherein a metallic bracket is disposed around and outside surface of the housing and includes a top bracket attached to a bottom bracket.",
    "6. The electrical receptacle connector of claim 1 wherein a gasket is disposed between the rear face of the housing and a contact assembly comprising the contact spacer, the plurality of contacts and the dielectric overmold component, wherein the gasket forms a liquid-tight seal between the contact assembly and the housing.",
    "7. An electrical receptacle connector comprising: a housing comprising an electrically insulative polymer that extends between a receiving face and a rear face, the housing defining a cavity that communicates with a front opening in the receiving face to receive a plug portion of a mating plug connector and wherein the housing has a plurality of slots that form a portion of the cavity; and a contact assembly including: a contact spacer positioned adjacent to the rear face, the contact spacer having a first surface and a second surface wherein the second surface is recessed from the first surface; a plurality of contacts positioned adjacent to the rear face, wherein each of the plurality of contacts is disposed within one of the plurality of slots and includes a tip positioned within the cavity, an anchor portion that anchors each contact to the contact spacer, an electrical lead extending from the anchor portion and a beam portion that connects the tip to the anchor portion; and a dielectric overmold component including a first face positioned against the second surface and an interconnection face that is coplanar with the first surface, wherein the interconnection face includes a plurality of openings, each opening formed around a respective one of the electrical leads.",
    "8. The electrical receptacle connector of claim 7 wherein the overmolded dielectric overmold component forms a liquid-tight seal to each of the plurality of contacts.",
    "9. The electrical receptacle connector of claim 7 wherein the contact assembly further includes a ground latch having first and second retention features on opposing sides of the plurality of contacts and wherein the dielectric overmold component secures the ground latch to the contact assembly.",
    "10. The electrical receptacle connector of claim 7 wherein a metallic bracket is disposed around an outside surface of the housing and formed to secure the contact assembly to the housing, and wherein the metallic bracket includes a top bracket attached to a bottom bracket.",
    "11. The electrical receptacle connector of claim 7 wherein a gasket is disposed between the rear face of the housing and the contact assembly and the gasket forms a liquid-tight seal between the contact assembly and the housing.",
    "12. An electrical receptacle connector comprising: a housing comprising an electrically insulative polymer that extends between a receiving face and a rear face, the housing defining a cavity that communicates with a front opening in the receiving face to receive a plug portion of a mating plug connector and wherein the housing has a plurality of slots that form a portion of the cavity; and a contact assembly including: (i) a contact spacer positioned adjacent to the rear face, the contact spacer having a first surface and a second surface wherein the second surface is recessed from the first surface; (ii) a plurality of contacts, each of the plurality of contacts having a tip that extents into the cavity through one of the plurality of slots, an anchor portion coupled to the contact spacer, an electrical lead extending from the anchor portion and a beam portion that connects the tip to the anchor portion, (iii) a ground latch having first and second spring arms on opposing sides of the plurality of contacts, and (iv) a dielectric component formed around a portion of the contact spacer and around the anchor portion of each contact in the plurality of contacts, wherein the dielectric component includes a first face positioned against the second surface and an interconnection face that is coplanar with the first surface, and wherein the interconnection face includes a plurality of openings, each opening formed around a respective one of the electrical leads.",
    "13. The electrical receptacle connector of claim 12 further comprising a metallic bracket disposed around an outside surface of the housing and formed to secure the contact assembly to the housing, wherein the metallic bracket includes first and second opposing bracket portions.",
    "14. The electrical receptacle connector of claim 12 further comprising a gasket disposed between the rear face of the housing and the contact assembly, wherein the gasket forms a liquid-tight seal between the contact assembly and the housing.",
    "15. The electrical receptacle connector of claim 12 wherein the plurality of contacts consists of eight contacts spaced apart from each other along a single row."
  ],
  "description_excerpt": "This application is related to the following commonly assigned U.S. nonprovisional patent applications:\n\nThe described embodiments relate generally to portable listening devices such as earbuds and other types of headphones, and to cases for storing and charging such devices.\n\nPortable listening devices can be used with a wide variety of electronic devices such as portable media players, smart phones, tablet computers, laptop computers, stereo systems and other types of devices. Portable listening devices have historically included one or more small speakers configured to be place on, in, or near a user's ear, structural components that hold the speakers in place, and a cable that electrically connects the portable listening device to an audio source. Other portable listening devices can be wireless devices that do not include a cable and instead, wirelessly receive a stream of audio data from a wireless audio source.\n\nWhile wireless portable listening devices have many advantages over wired devices, they also have some potential drawbacks. For example, wireless portable listening devices, typically require one or more batteries, such as a rechargeable battery, that provides power to the wireless communication circuitry and other components of the device. Single use batteries need to be replaced when their charge is depleted while rechargeable batteries need to be periodically recharged. Also, if the portable wireless listening device is a pair of wireless earbuds, the earbuds can be relatively small and easy to lose when not in use.",
  "cpc": [
    "A45C 11/00",
    "A45C 11/001",
    "A45C 11/24",
    "A45C 13/005",
    "A45C 13/02",
    "A45C 13/1069",
    "A45C 2011/001",
    "A45C 2013/026",
    "B65D 25/02",
    "B65D 43/16",
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    "F16B 2200/83",
    "H01R 13/521",
    "H02J 2007/0096",
    "H02J 50/10",
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    "H04B 1/3888",
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    "H04R 1/1016",
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    "H04R 2201/105",
    "H04R 2420/07",
    "H04R 2460/03",
    "H04R 2460/09",
    "H04R 2460/17",
    "H04R 2499/11",
    "H04R 5/033",
    "H04R 9/025",
    "H04R 9/06"
  ],
  "ipc": [
    "A45C 11/00",
    "A45C 11/24",
    "A45C 13/02",
    "A45C 13/10",
    "B65D 25/02",
    "B65D 43/16",
    "F16B 1/00",
    "H01R 13/52",
    "H02J 7/00",
    "H02J 7/02",
    "H04B 1/3827",
    "H04B 1/3888",
    "H04B 5/00",
    "H04M 1/60",
    "H04R 1/02",
    "H04R 1/10",
    "H04R 1/28",
    "H04R 1/34",
    "H04R 5/033",
    "H04R 9/02",
    "H04R 9/06"
  ],
  "assignees": [
    "Apple Inc"
  ],
  "inventors": [
    "Daniel C. Wagman",
    "Darshan R. Kasar",
    "Lee M. Panecki"
  ],
  "filing_date": "2016-09-22",
  "publication_date": "2018-05-15",
  "grant_date": "2018-05-15",
  "priority_date": "2015-09-30",
  "application_number": "US-201615273694-A",
  "family_id": "56990298",
  "cited_by_count": 27,
  "citations": [
    "US3297933A",
    "US3892638A",
    "US4379988A",
    "US4521919A",
    "JPS6070285A",
    "JPS60237729A",
    "US5135012A",
    "US5253300A",
    "US5610494A",
    "US6310960B1",
    "US6193833B1",
    "US6519448B1",
    "US6190203B1",
    "US6465757B1",
    "US6658124B1",
    "US6751327B1",
    "US20080090626A1",
    "EP1346483B1",
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