Method of and control for monitoring and controlling an electric motor for driving a pump

{
  "publication_number": "US10018096B2",
  "country": "US",
  "kind": "B2",
  "title": "Method of and control for monitoring and controlling an electric motor for driving a pump",
  "abstract": "The present disclosure relates to a method of monitoring an electric motor serving to drive a pump, wherein, within a time interval T, current values are measured, an average value of the current values measured is determined and this average value is compared to a predetermined reference value. According to the disclosure, it is provided that the method extends to controlling the electric motor, wherein the current values measured reflect the profile of the winding current of the electric motor and, irrespective of whether they can be associated with an instantaneous maximum value of the current profile, are included in determining the average value, and wherein the average value is considered by the motor control as input parameter.",
  "claims": [
    "1. A method of monitoring an electric motor serving to drive a pump, wherein within a time interval current values are measured at a base point of a converter of the electric motor, an average value of the current values measured is determined and said average value is compared to a predetermined reference value, wherein the method extends to controlling the electric motor, wherein the current values measured reflect a profile of a winding current of the electric motor and, irrespective of whether they can be associated with an instantaneous maximum of the current profile, are included in determining the average value, wherein the average value is considered by a motor control as an input parameter for controlling the electrical motor, and wherein the time interval is greater than a period duration resulting due to system-inherent periodically recurring pressure fluctuations in a feed circuit of the pump; wherein a maximum permissible value for a motor feed current predetermined by the motor control is reduced if the average value of the current values measured is greater than the predetermined reference value; and wherein the maximum permissible value for the motor feed current is reduced by a difference between the average value and the predetermined reference value.",
    "2. The method according to claim 1, wherein the differences are summed up by an integrating controller and are subtracted from the maximum permissible value for the motor feed current until a resulting pressure in the system has decreased and the average value of the winding current thus drops again below the predetermined reference value.",
    "3. The method according to claim 1, wherein the maximum permissible value for the motor feed current is reduced at the most to half of the predetermined reference value.",
    "4. The method according to claim 1, wherein the maximum permissible value for the motor feed current is increased again as soon as the permissible average value of the current values measured drops below the predetermined reference value.",
    "5. The method according to claim 1, wherein the electric motor includes a multiphase configuration.",
    "6. The method according to claim 1, wherein the current values within the interval are measured using a sampling rate with a frequency that is one order of magnitude higher than a frequency of a system-inherent pressure fluctuations in the feed circuit of the pump.",
    "7. The method according to claim 1, wherein the average value is determined from a number of current values which corresponds to an n th power of 2.",
    "8. A machine-readable data carrier comprising a program which contains a command sequence wherein, upon execution thereof by a processor, the method according to claim 1 is carried out.",
    "9. A motor control for an electric motor for performing the method according to claim 1.",
    "10. The method according to claim 2, wherein the maximum permissible value for the motor feed current is reduced at the most to half of the predetermined reference value.",
    "11. The method according to claim 2, wherein the maximum permissible value for the motor feed current is increased again as soon as the permissible average value of the current values measured drops below the predetermined reference value.",
    "12. The method according to claim 2, wherein the electric motor includes a multiphase configuration.",
    "13. The method according to claim 2, wherein the current values within the interval are measured using a sampling rate with a frequency that is one order of magnitude higher than a frequency of a system-inherent pressure fluctuations in the feed circuit of the pump.",
    "14. The method according to claim 2, wherein the average value is determined from a number of current values which corresponds to an n th power of 2.",
    "15. An electric motor for driving a pump, wherein the electric motor comprises: a motor control, the electric motor being configured as an electronically commutated electric motor, the motor control being configured with a program to drive the pump with current values which reflect a profile of winding current of the electric motor and, irrespective of whether they can be associated with an instantaneous maximum of the current profile, are included in determining an average value of current values within a time interval, the average value being a motor control input parameter, and the time interval being greater than a period duration that results due to system-inherent periodically recurring pressure fluctuation in a feed circuit of the pump, wherein the current values are measured at a base point of a converter of the electric motor; wherein a maximum permissible value for a motor feed current predetermined by the motor control is reduced if the average value of the current values measured is greater than the predetermined reference value; and wherein the maximum permissible value for the motor feed current is reduced by a difference between the average value and the predetermined reference value.",
    "16. A feed pump for feeding a fluid, wherein the feed pump corresponds to the pump in combination with electric motor according to claim 15 as a pump drive.",
    "17. The feed pump according to claim 16, wherein the pump is configured as a membrane pump.",
    "18. A device for exhaust gas after treatment, comprising: a pump through which a liquid can be pressurized and, via at least one outlet device, can be injected or sprayed into the exhaust gas system of an internal combustion engine wherein the pump is configured according to claim 16.",
    "19. A method of monitoring an electric motor serving to drive a pump, wherein within a time interval current values are measured, an average value of the current values measured is determined and said average value is compared to a predetermined reference value, wherein the method extends to controlling the electric motor, wherein the current values measured reflect a profile of a winding current of the electric motor and, irrespective of whether they can be associated with an instantaneous maximum of the current profile, are included in determining the average value, wherein the average value is considered by a motor control as input parameter, and wherein the time interval is greater than a period duration resulting due to system-inherent periodically recurring pressure fluctuations in a feed circuit of the pump, wherein a maximum permissible value for a motor feed current predetermined by the motor control is reduced if the average value of the current values measured is greater than the predetermined reference value, and wherein the maximum permissible value for the motor feed current is reduced by a difference between the average value and the predetermined reference value.",
    "20. The method according to claim 19, wherein the differences are summed up by an integrating controller and are subtracted from the maximum permissible value for the motor feed current until a resulting pressure in the system has decreased and the average value of the winding current thus drops again below the predetermined reference value.",
    "21. The method of claim 20, wherein the maximum permissible value for the motor feed current is reduced at the most to half of the predetermined reference value.",
    "22. The method according to claim 20, wherein the maximum permissible value for the motor feed current is increased again as soon as the permissible average value of the current values measured drops below the predetermined reference value.",
    "23. The method according to claim 20, wherein the electric motor includes a multiphase configuration, with the current values being measured at a base point of the converter.",
    "24. The method according to claim 20, wherein the current values within the interval are measured using a sampling rate with a frequency that is one order of magnitude higher than a frequency of a system-inherent pressure fluctuations in the feed circuit of the pump.",
    "25. The method according to claim 20, wherein the average value is determined from a number of current values which corresponds to an n th power of 2.",
    "26. A method of monitoring an electric motor serving to drive a pump, wherein within a time interval current values are measured, an average value of the current values measured is determined and said average value is compared to a predetermined reference value, wherein the method extends to controlling the electric motor, wherein the current values measured reflect a profile of a winding current of the electric motor and, irrespective of whether they can be associated with an instantaneous maximum of the current profile, are included in determining the average value, wherein the average value is considered by a motor control as input parameter, and wherein the time interval is greater than a period duration resulting due to system-inherent periodically recurring pressure fluctuations in a feed circuit of the pump, wherein a maximum permissible value for a motor feed current predetermined by the motor control is reduced if the average value of the current values measured is greater than the predetermined reference value, and wherein the maximum permissible value for the motor feed current is reduced at the most to half of the predetermined reference value."
  ],
  "description_excerpt": "The present invention relates to a method of monitoring an electric motor serving to drive a pump, according to the preamble of independent claim 1.\n\nThere are numerous systems known from the prior art in which a fluid, in particular an incompressible medium, is fed by means of a pump driven by an electric motor and, if applicable, is injected or sprayed into a specific volume via corresponding nozzles or the like. For example, one could think of systems for fuel injection. Even if the pressure in the feed circuit remains approximately the same or is to remain approximately the same in the average, there may nevertheless occur more or less high-frequency pressure fluctuations in some of these systems due to a large variety of factors. These can be necessitated for example by the construction of the pump itself. For example, in the feed circuit of membrane pumps, there are relatively high pressure fluctuations arising although the average pressure in the feed circuit remains approximately constant. Pressure fluctuations that cannot be ascribed to the unavoidable, periodically recurring pressure fluctuations of the pump mechanism nevertheless have to be recognized reliably for permitting the control of the pump drive to react to disturbances possibly occurring in the feed circuit and, if necessary, to readjust the speed of the pump.\n\nFor ascertaining the pressure in the feed circuit, existing systems according to the prior art usually are provided with one or even more pressure sensors the signals of which are evaluated by the open- and closed-loop control unit of the pump drive.",
  "cpc": [
    "F04B 43/04",
    "F01N 2610/1433",
    "F01N 2610/144",
    "F01N 3/208",
    "F01N 3/36",
    "F04B 2203/0201",
    "F04B 2203/0207",
    "F04B 2205/03",
    "F04B 49/065",
    "H02P 29/032",
    "H02P 6/08"
  ],
  "ipc": [
    "H02P 6/00",
    "H02P 7/28",
    "F01N 3/36",
    "F04B 43/04",
    "F04B 49/06",
    "H02P 29/032",
    "H02P 6/08"
  ],
  "assignees": [
    "Maxon Motor AG"
  ],
  "inventors": [
    "Hugo WALLIMANN",
    "Ludwin ANTON"
  ],
  "filing_date": "2015-09-10",
  "publication_date": "2018-07-10",
  "grant_date": "2018-07-10",
  "priority_date": "2014-09-10",
  "application_number": "US-201514849815-A",
  "family_id": "51582221",
  "cited_by_count": 166,
  "citations": [
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    "US20080092750A1",
    "US20060177204A1",
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    "WO2012053954A1",
    "WO2014090355A2",
    "US20150345490A1"
  ]
}