MLchartDataset catalogue

Patent · US9453503B2 · B2 · US

Method for obtaining a full range of lift speeds using a single input

(11) Publication number
US9453503B2
(21) Application number
13/737,381
(22) Filing date
2013-01-09
(30) Priority date
2012-01-09
(43) Publication date
2016-09-27
(45) Date of grant
2016-09-27
(51) IPC
B60K 6/12; B66F 9/075; E02F 9/22; F04B 17/05; F04B 49/00; F15B 1/02; F15B 21/14; F16H 61/4078; F16H 61/4096
(52) CPC
  • F04B Positive-displacement machines for liquids; pumps: 17/05, 49/00
  • B60K Arrangement or mounting of propulsion units or of transmissions in vehicles; arrangement or mounting of plural diverse prime-movers in vehicles; auxiliary drives for vehicles; instrumentation or dashboards for vehicles; arrangements in connection with cooling, air intake, gas exhaust or fuel supply of propulsion units in vehicles: 6/12
  • B66F Hoisting, lifting, hauling or pushing, not otherwise provided for, e.g. devices which apply a lifting or pushing force directly to the surface of a load: 9/07572
  • E02F Dredging; soil-shifting: 9/2217, 9/2246, 9/2253, 9/2282, 9/2289, 9/2292, 9/2296
  • F15B Systems acting by means of fluids in general; fluid-pressure actuators, e.g. servomotors; details of fluid-pressure systems, not otherwise provided for: 1/02, 21/14, 2211/20523, 2211/20546, 2211/20561, 2211/20569, 2211/212, 2211/6309, 2211/6313, 2211/633, 2211/6333, 2211/6336, 2211/6343, 2211/6346, 2211/7135, 2211/88
  • F16H Gearing: 61/4078, 61/4096
  • Y02T Climate change mitigation technologies related to transportation: 10/62, 10/6208
(73) Assignee
Eaton Corp
(72) Inventors
Timothy I. Meehan
(54) Title
Method for obtaining a full range of lift speeds using a single input
(57) Abstract

A method for operating a work attachment of a work machine with a single input is disclosed. In one step of the method, an indication is received that operation of a work circuit in a hydraulic system is to be activated. Upon this indication, the hydraulic system may be placed in a work circuit primary mode in which a pump is placed in fluid communication with the work circuit. The method also includes receiving a lifting lever position and correlating the lifting lever position to a required lifting speed. The method further includes automatically controlling at least two of an engine speed, a pump displacement, and a lifting control valve to satisfy the required lifting speed. Additionally, the operation of the engine speed, pump displacement and lifting control valve may be sequentially staged in pre-defined zones of operation.

Full text
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Claims (13)

  1. A method for operating a work attachment of a work machine with a single input, the method comprising: (a) receiving a lifting lever position input and correlating the lifting lever position input to a required lifting speed; and (b) automatically controlling at least two of an engine speed, a pump displacement, and a lifting control valve to satisfy the required lifting speed, wherein the step of automatically controlling includes a first zone of control in which the lifting control valve is modulated to satisfy the required lifting speed while the engine speed is held at a constant minimum speed and the pump is held at a constant minimum displacement setting.
  2. The method of claim 1, wherein the step of includes correlating the lifting lever position to a required lifting speed further includes correlating the required lifting speed to a flow condition set point and wherein the step of automatically controlling further includes automatically controlling at least two of an engine speed, a pump displacement, and a lifting control valve to satisfy the flow condition set point.
  3. The method of claim 1, wherein the step of automatically controlling includes a second zone of control in which the pump displacement is modulated to satisfy the required lifting speed while the engine speed is held at a constant minimum speed and the lifting control valve is held fully open.
  4. The method of claim 3, wherein the step of automatically controlling includes a third zone of control in which the engine speed is modulated to satisfy the required lifting speed while the pump is held at a maximum displacement setting and the lifting control valve is held fully open.
  5. The method of claim 4, wherein the first, second, and third zones of control are implemented sequentially from the first zone of control to the third zone of control in order to satisfy the lifting speed requirement.
  6. The method of claim 5, wherein the system is placed from the first zone of control to the second zone of control when the control valve is fully open and the required lifting speed has not been achieved.
  7. The method of claim 5, wherein the system is placed from the second zone of control to the third zone of control when the pump is at maximum displacement and the required lifting speed has not been achieved.
  8. The method of claim 5, wherein the system is placed from the third zone of control to the second zone of control when the engine is at a minimum speed and the required lifting speed has been exceeded.
  9. The method of claim 5, wherein the system is placed from the second zone of control to the first zone of control when the pump displacement is at a minimum setting and the required lifting speed is exceeded.
  10. The method of claim 1, further comprising the steps of: (a) receiving an indication that operation of a work circuit in a hydraulic system associated with the work attachment is to be activated; and (b) placing the hydraulic system in a work circuit primary mode in which a pump in the hydraulic system is placed in fluid communication with the work circuit and in which the pump is isolated from a drive circuit of the hydraulic system prior to the step of automatically controlling.
  11. A method for operating a work attachment of a work machine with a single input, the method comprising: (a) receiving a lifting lever position input and correlating the lifting lever position input to a required lifting speed; and (b) automatically controlling at least one of an engine speed, a pump displacement, and a lifting control valve to satisfy the required lifting speed, wherein the step of automatically controlling includes a first zone of control in which the lifting control valve is modulated to satisfy the required lifting speed while the engine speed is held at a constant minimum speed and the pump is held at a constant minimum displacement setting.
  12. The method of claim 11, wherein the automatically controlling step includes controlling the engine speed.
  13. The method of claim 12, wherein the lifting lever is hydraulically connected to the lifting control valve.

Description

Work machines, such as fork lifts, wheel loaders, track loaders, excavators, backhoes, bull dozers, and telehandlers are known. Work machines can be used to move material, such as pallets, dirt, and/or debris. The work machines typically include a work implement (e.g., a fork) connected to the work machine. The work implements attached to the work machines are typically powered by a hydraulic system. The hydraulic system can include a hydraulic pump that is powered by a prime mover, such as a diesel engine. The work implement, such as the forks on a fork lift, are typically raised and lowered by the operation of a lever which activates one or more hydraulic cylinders via a control valve. Although the number of cylinders can vary, they most typically number between one and three for such an application. While the flow through the control valve is a function of the lever position, flow is also significantly influenced by the hydraulic system pump speed and the displacement of the pump. The pump is typically coupled to the engine of the fork lift. Accordingly, maximum lifting speed and force are attained when the control valve is fully open and the pump is at a maximum speed and displacement. In many systems, this condition can only be achieved when an operator moves the lever to the maximum position while depressing the engine accelerator to increase pump speed. Because this action may cause the fork lift drive system to propel the vehicle, the operator may also be required to depress the brake pedal or clutch pedal in order to remain stationary.

Citations (73)

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Record as JSON
{
  "publication_number": "US9453503B2",
  "country": "US",
  "kind": "B2",
  "title": "Method for obtaining a full range of lift speeds using a single input",
  "abstract": "A method for operating a work attachment of a work machine with a single input is disclosed. In one step of the method, an indication is received that operation of a work circuit in a hydraulic system is to be activated. Upon this indication, the hydraulic system may be placed in a work circuit primary mode in which a pump is placed in fluid communication with the work circuit. The method also includes receiving a lifting lever position and correlating the lifting lever position to a required lifting speed. The method further includes automatically controlling at least two of an engine speed, a pump displacement, and a lifting control valve to satisfy the required lifting speed. Additionally, the operation of the engine speed, pump displacement and lifting control valve may be sequentially staged in pre-defined zones of operation.",
  "claims": [
    "1. A method for operating a work attachment of a work machine with a single input, the method comprising: (a) receiving a lifting lever position input and correlating the lifting lever position input to a required lifting speed; and (b) automatically controlling at least two of an engine speed, a pump displacement, and a lifting control valve to satisfy the required lifting speed, wherein the step of automatically controlling includes a first zone of control in which the lifting control valve is modulated to satisfy the required lifting speed while the engine speed is held at a constant minimum speed and the pump is held at a constant minimum displacement setting.",
    "2. The method of claim 1, wherein the step of includes correlating the lifting lever position to a required lifting speed further includes correlating the required lifting speed to a flow condition set point and wherein the step of automatically controlling further includes automatically controlling at least two of an engine speed, a pump displacement, and a lifting control valve to satisfy the flow condition set point.",
    "3. The method of claim 1, wherein the step of automatically controlling includes a second zone of control in which the pump displacement is modulated to satisfy the required lifting speed while the engine speed is held at a constant minimum speed and the lifting control valve is held fully open.",
    "4. The method of claim 3, wherein the step of automatically controlling includes a third zone of control in which the engine speed is modulated to satisfy the required lifting speed while the pump is held at a maximum displacement setting and the lifting control valve is held fully open.",
    "5. The method of claim 4, wherein the first, second, and third zones of control are implemented sequentially from the first zone of control to the third zone of control in order to satisfy the lifting speed requirement.",
    "6. The method of claim 5, wherein the system is placed from the first zone of control to the second zone of control when the control valve is fully open and the required lifting speed has not been achieved.",
    "7. The method of claim 5, wherein the system is placed from the second zone of control to the third zone of control when the pump is at maximum displacement and the required lifting speed has not been achieved.",
    "8. The method of claim 5, wherein the system is placed from the third zone of control to the second zone of control when the engine is at a minimum speed and the required lifting speed has been exceeded.",
    "9. The method of claim 5, wherein the system is placed from the second zone of control to the first zone of control when the pump displacement is at a minimum setting and the required lifting speed is exceeded.",
    "10. The method of claim 1, further comprising the steps of: (a) receiving an indication that operation of a work circuit in a hydraulic system associated with the work attachment is to be activated; and (b) placing the hydraulic system in a work circuit primary mode in which a pump in the hydraulic system is placed in fluid communication with the work circuit and in which the pump is isolated from a drive circuit of the hydraulic system prior to the step of automatically controlling.",
    "11. A method for operating a work attachment of a work machine with a single input, the method comprising: (a) receiving a lifting lever position input and correlating the lifting lever position input to a required lifting speed; and (b) automatically controlling at least one of an engine speed, a pump displacement, and a lifting control valve to satisfy the required lifting speed, wherein the step of automatically controlling includes a first zone of control in which the lifting control valve is modulated to satisfy the required lifting speed while the engine speed is held at a constant minimum speed and the pump is held at a constant minimum displacement setting.",
    "12. The method of claim 11, wherein the automatically controlling step includes controlling the engine speed.",
    "13. The method of claim 12, wherein the lifting lever is hydraulically connected to the lifting control valve."
  ],
  "description_excerpt": "Work machines, such as fork lifts, wheel loaders, track loaders, excavators, backhoes, bull dozers, and telehandlers are known. Work machines can be used to move material, such as pallets, dirt, and/or debris. The work machines typically include a work implement (e.g., a fork) connected to the work machine. The work implements attached to the work machines are typically powered by a hydraulic system. The hydraulic system can include a hydraulic pump that is powered by a prime mover, such as a diesel engine. The work implement, such as the forks on a fork lift, are typically raised and lowered by the operation of a lever which activates one or more hydraulic cylinders via a control valve. Although the number of cylinders can vary, they most typically number between one and three for such an application. While the flow through the control valve is a function of the lever position, flow is also significantly influenced by the hydraulic system pump speed and the displacement of the pump. The pump is typically coupled to the engine of the fork lift. Accordingly, maximum lifting speed and force are attained when the control valve is fully open and the pump is at a maximum speed and displacement. In many systems, this condition can only be achieved when an operator moves the lever to the maximum position while depressing the engine accelerator to increase pump speed. Because this action may cause the fork lift drive system to propel the vehicle, the operator may also be required to depress the brake pedal or clutch pedal in order to remain stationary.",
  "cpc": [
    "F04B 17/05",
    "B60K 6/12",
    "B66F 9/07572",
    "E02F 9/2217",
    "E02F 9/2246",
    "E02F 9/2253",
    "E02F 9/2282",
    "E02F 9/2289",
    "E02F 9/2292",
    "E02F 9/2296",
    "F04B 49/00",
    "F15B 1/02",
    "F15B 21/14",
    "F15B 2211/20523",
    "F15B 2211/20546",
    "F15B 2211/20561",
    "F15B 2211/20569",
    "F15B 2211/212",
    "F15B 2211/6309",
    "F15B 2211/6313",
    "F15B 2211/633",
    "F15B 2211/6333",
    "F15B 2211/6336",
    "F15B 2211/6343",
    "F15B 2211/6346",
    "F15B 2211/7135",
    "F15B 2211/88",
    "F16H 61/4078",
    "F16H 61/4096",
    "Y02T 10/62",
    "Y02T 10/6208"
  ],
  "ipc": [
    "B60K 6/12",
    "B66F 9/075",
    "E02F 9/22",
    "F04B 17/05",
    "F04B 49/00",
    "F15B 1/02",
    "F15B 21/14",
    "F16H 61/4078",
    "F16H 61/4096"
  ],
  "assignees": [
    "Eaton Corp"
  ],
  "inventors": [
    "Timothy I. Meehan"
  ],
  "filing_date": "2013-01-09",
  "publication_date": "2016-09-27",
  "grant_date": "2016-09-27",
  "priority_date": "2012-01-09",
  "application_number": "US-201313737381-A",
  "family_id": "47605766",
  "cited_by_count": 3,
  "citations": [
    "US3238722A",
    "EP0140046B1",
    "US4778020A",
    "US5495912A",
    "US5505527A",
    "US5887674A",
    "US6170587B1",
    "US6047545A",
    "DE19834765A1",
    "US6305162B1",
    "JP2001097693A",
    "US7617761B2",
    "US7537075B2",
    "US7984783B2",
    "US6719080B1",
    "US8177009B2",
    "US7374005B2",
    "US7337869B2",
    "US7252020B2",
    "US20010030085A1",
    "CN1347818A",
    "DE10128582A1",
    "US20050042121A1",
    "DE10151831A1",
    "US6619325B2",
    "US7121304B2",
    "US6840334B2",
    "US20050246082A1",
    "US20060051216A1",
    "US7677871B2",
    "US7014429B2",
    "US6998727B2",
    "US7857082B2",
    "US6876098B1",
    "US20110071716A1",
    "US7456509B2",
    "US8381851B2",
    "US6996982B2",
    "US7305914B2",
    "US7108016B2",
    "US7305915B2",
    "US7500424B2",
    "US7594802B2",
    "US7770697B2",
    "US20070095547A1",
    "US7553085B2",
    "US20090210120A1",
    "US8356985B2",
    "US8052116B2",
    "EP2071196A1",
    "US20080135325A1",
    "US8100221B2",
    "CN101657646A",
    "US8297198B2",
    "US8020587B2",
    "WO2009006201A2",
    "US7527074B1",
    "US20090145120A1",
    "US20110030364A1",
    "DE102008021889A1",
    "US8087733B2",
    "US20100186408A1",
    "US8356547B2",
    "US7987940B2",
    "US8375982B2",
    "US20110073191A1",
    "US8306682B2",
    "US20110153129A1",
    "DE102010010472A1",
    "US20120324879A1",
    "US20130149093A1",
    "US20130280111A1",
    "WO2015171692A1"
  ]
}

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