Patent · US11980895B2 · B2 · US
Endless maceration conveyor assembly with juice deflector
- (11) Publication number
- US11980895B2
- (21) Application number
- 18/126,947
- (22) Filing date
- 2023-03-27
- (30) Priority date
- 2017-11-17
- (43) Publication date
- 2024-05-14
- (45) Date of grant
- 2024-05-14
- (51) IPC
- B02C 18/22; B02C 23/40; B65G 17/06; B65G 21/08; B65G 21/20; B65G 23/06; C13B 10/02
- (52) CPC
- B02C Crushing, pulverising, or disintegrating in general; milling grain: 18/2241, 23/40
- B65G Transport or storage devices, e.g. conveyors for loading or tipping, shop conveyor systems or pneumatic tube conveyors: 17/067, 21/08, 21/2081, 2201/0202, 2207/26, 23/06, 2812/02495
- C13B Production of sucrose; apparatus specially adapted therefor: 10/02, 10/107, 5/04
- (73) Assignee
- FITZMAURICE ALAN LEWIS
- (72) Inventors
- FITZMAURICE ALAN LEWIS
- (54) Title
- Endless maceration conveyor assembly with juice deflector
- (57) Abstract
A maceration conveyor assembly feeding into a first mill of a milling tandem, where output from the mill is delivered onto another conveyor and carried to the next mill in the tandem. Low pol maceration liquid is returned to the conveyor via return lines to respective distribution weirs. Weirs include overflows which extend across the conveyor. The conveyor assembly includes an inlet end and an outlet end all supported on a supporting framework so that the assembly is inclined from the inlet end to the outlet end. The frame supports respective side walls of a conveyor trough between which travels an endless plate conveyor. The endless plate conveyor comprises interconnected perforated plates adapted to pivot relative to each other in chain like fashion so that the endless plate conveyor effectively functions as a belt conveyor having rigid plates interconnected in pivotal fashion.
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Claims (16)
- In an endless maceration conveyor in a sugar cane factory, the endless maceration conveyor comprising an arrangement of a chain of pivotally connected plates adapted for flow of sugar cane juice through the plates, the plates being arranged to form a substantially contiguous surface across adjacent plates along an upper contact surface of the conveyor in order to inhibit clogging of the conveyor; wherein the endless maceration conveyor includes drive chains, and wherein the plates have opposite ends and bridge between respective drive chains and move in concert with the drive chains, each drive chain having chain links, each drive chain link having a plate attachment and each plate having a corresponding drive chain link attachment at each end, adjacent plates having overlapping sliding surfaces extending between opposed drive chain links, each plate having a leading edge and a trailing edge, the leading edge of each plate being concealed under the trailing edge of the adjacent plate.
- The endless maceration conveyor according to claim 1, wherein the endless maceration conveyor pivotally connected plates comprise flow through plates having holes distributed through a central region of each plate.
- The endless maceration conveyor according to claim 1, wherein a conveyor trough having respective opposed side walls extends along the conveyor, the side walls overlapping marginal edges of conveyor along the trough.
- The endless maceration conveyor according to claim 3, further comprising a trough inlet at one end and a trough outlet at the other end, the conveyor having a conveyor inlet end adjacent the trough inlet end and an outlet adjacent the trough outlet, a respective pairs of drive chain wheels at opposite ends of the conveyor being adapted to engage the chains links, one pair of the drive chain wheels comprising a drive set and the other pair comprising an idler set, a drive connected to the drive set, the inlet to the conveyor and the inlet to the trough being located below the outlet so that the conveyor and trough are inclined, the drive being located adjacent the outlet.
- The endless maceration conveyor according to claim 1, further comprising a juice deflector, the deflector being arranged to deflect juice around a return run of the conveyor, the return run being disposed above the trough, the deflector having sides and an apical region which is rounded to inhibit fibre accumulation in said apical region of the deflector.
- In an endless maceration conveyor in a sugar cane factory, the endless maceration conveyor comprising an arrangement of a chain of pivotally connected plates adapted for flow of sugar cane juice through the plates, the plates being arranged to form a substantially contiguous surface across adjacent plates along an upper contact surface of the conveyor in order to inhibit clogging of the conveyor, wherein a collection trough is located below the conveyor, and a juice deflector is disposed above the conveyor.
- The endless maceration conveyor according to claim 6, wherein the conveyor has a forward run and a return run, the forward run having an outer conveying surface, the outer conveying surface being substantially planar along the conveyor and comprising said plates as relatively narrow overlapping plates, the conveyor being divided along its length by the plates overlapping at their junctures, where along the forward run the junctures present downwardly curving overlapping edges of adjacent plates, respective chains attached to opposite ends of the plates, each plate having a corresponding chain link, a chain drive at the end of the forward run and idler at the end of the return run, driving the chains in concert to thereby drive the conveyor, each plate having a leading edge and a trailing edge such that in the forward run, the leading edge is located under the trailing edge of an adjacent said plate, the juncture of adjacent said plates provides a raised section complementing the downwardly curved overlapping leading and trailing edges.
- The endless maceration conveyor according to claim 6, wherein the juice deflector has an inverted V-shaped configuration.
- In an endless maceration conveyor in a sugar cane factory, the endless maceration conveyor comprising an arrangement of a chain of pivotally connected plates adapted for flow of sugar cane juice through the plates, the plates being arranged to form a substantially contiguous surface across adjacent plates along an upper contact surface of the conveyor in order to inhibit clogging of the conveyor, wherein the endless maceration conveyor includes drive chains, and wherein the plates have opposite ends and bridge between respective drive chains and move in concert with the drive chains, each drive chain having chain links, each drive chain link having a plate attachment and each plate having a corresponding drive chain link attachment at each end, adjacent plates having overlapping sliding surfaces extending between opposed drive chain links, each plate having a leading edge and a trailing edge, the leading edge of each plate being concealed under the trailing edge of the adjacent plate, each edge being part of a curve, the respective curves on each plate being of different diameter to each other.
- The endless maceration conveyor according to claim 9, wherein the endless maceration conveyor pivotally connected plates comprise flow through plates having holes distributed through a central region of each plate.
- The endless maceration conveyor according to claim 9, wherein a conveyor trough having respective opposed side walls extends along the conveyor, the side walls overlapping marginal edges of conveyor along the trough.
- The endless maceration conveyor according to claim 11, further comprising a trough inlet at one end and a trough outlet at the other end, the conveyor having a conveyor inlet end adjacent the trough inlet end and an outlet adjacent the trough outlet, a respective pairs of drive chain wheels at opposite ends of the conveyor being adapted to engage the chains links, one pair of the drive chain wheels comprising a drive set and the other pair comprising an idler set, a drive connected to the drive set, the inlet to the conveyor and the inlet to the trough being located below the outlet so that the conveyor and trough are inclined, the drive being located adjacent the outlet.
- The endless maceration conveyor according to claim 9, wherein a collection trough is located below the conveyor, and a juice deflector is disposed above the conveyor.
- The endless maceration conveyor according to claim 13, wherein the conveyor has a forward run and a return run, the forward run having an outer conveying surface, the outer conveying surface being substantially planar along the conveyor and comprising said plates as relatively narrow overlapping plates, the conveyor being divided along its length by the plates overlapping at their junctures, where along the forward run the junctures present downwardly curving overlapping edges of adjacent plates, respective chains attached to opposite ends of the plates, each plate having a corresponding chain link, a chain drive at the end of the forward run and idler at the end of the return run, driving the chains in concert to thereby drive the conveyor, each plate having a leading edge and a trailing edge such that in the forward run, the leading edge is located under the trailing edge of an adjacent said plate, the juncture of adjacent said plates provides a raised section complementing the downwardly curved overlapping leading and trailing edges.
- The endless maceration conveyor according to claim 13, wherein the juice deflector has an inverted V-shaped configuration.
- The endless maceration conveyor according to claim 9, further comprising a juice deflector, the deflector being arranged to deflect juice around a return run of the conveyor, the return run being disposed above the trough, the deflector having sides and an apical region which is rounded to inhibit fibre accumulation in said apical region of the deflector.
Description
THIS INVENTION relates to a conveyor and in particular but not limited to a conveyor having drainage capability for use in maceration of sugarcane in a sugarcane processing plant. The conveyor could be used in other circumstances where drainage is desirable.
Sugarcane milling tandems employ mills where low pol liquid extracted downstream is recycled back to the preceding mills. This low pol liquid is applied to shredded cane upstream of the preceding mills. Water is usually applied just before the last mill. While most juice is collected at the first mill, residual juice is collected along the tandem in smaller and smaller amounts and due to the closed loop, with the addition of a small amount of water, the output to process is via a collector at or adjacent the first mill. The present invention concerns maceration of partially processed sugarcane prior to entry to a mill. The cane is in a comminuted state having been shredded, chopped or it can also have been processed in a preceding mill, the object in this case being to macerate the partially processed cane and thereby improve efficiency of removal of the remaining juice. Sugarcane processing is a very well developed art. The overall process basically involves production of solids by juice extraction, purification and evaporation. Overall efficiency is dependent on the dissolved solids collected in the first stage. This first stage has been the subject of much attention over many years.
Citations (24)
- GB191415582A
- PH12018000088A1
- US10245526B2
- US11618035B2
- US1289075A
- US1800432A
- US2019183052A1
- US3093064A
- US3275472A
- US3420708A
- US3552304A
- US3553013A
- US3661082A
- US3773166A
- US4643088A
- US561582A
- US6245153B1
- US702813A
- US745821A
- US7964105B2
- US8851277B2
- US9540175B1
- US965067A
- WO2017013517A1
Record as JSON
{
"publication_number": "US11980895B2",
"country": "US",
"kind": "B2",
"title": "Endless maceration conveyor assembly with juice deflector",
"abstract": "A maceration conveyor assembly feeding into a first mill of a milling tandem, where output from the mill is delivered onto another conveyor and carried to the next mill in the tandem. Low pol maceration liquid is returned to the conveyor via return lines to respective distribution weirs. Weirs include overflows which extend across the conveyor. The conveyor assembly includes an inlet end and an outlet end all supported on a supporting framework so that the assembly is inclined from the inlet end to the outlet end. The frame supports respective side walls of a conveyor trough between which travels an endless plate conveyor. The endless plate conveyor comprises interconnected perforated plates adapted to pivot relative to each other in chain like fashion so that the endless plate conveyor effectively functions as a belt conveyor having rigid plates interconnected in pivotal fashion.",
"claims": [
"1. In an endless maceration conveyor in a sugar cane factory, the endless maceration conveyor comprising an arrangement of a chain of pivotally connected plates adapted for flow of sugar cane juice through the plates, the plates being arranged to form a substantially contiguous surface across adjacent plates along an upper contact surface of the conveyor in order to inhibit clogging of the conveyor; wherein the endless maceration conveyor includes drive chains, and wherein the plates have opposite ends and bridge between respective drive chains and move in concert with the drive chains, each drive chain having chain links, each drive chain link having a plate attachment and each plate having a corresponding drive chain link attachment at each end, adjacent plates having overlapping sliding surfaces extending between opposed drive chain links, each plate having a leading edge and a trailing edge, the leading edge of each plate being concealed under the trailing edge of the adjacent plate.",
"2. The endless maceration conveyor according to claim 1, wherein the endless maceration conveyor pivotally connected plates comprise flow through plates having holes distributed through a central region of each plate.",
"3. The endless maceration conveyor according to claim 1, wherein a conveyor trough having respective opposed side walls extends along the conveyor, the side walls overlapping marginal edges of conveyor along the trough.",
"4. The endless maceration conveyor according to claim 3, further comprising a trough inlet at one end and a trough outlet at the other end, the conveyor having a conveyor inlet end adjacent the trough inlet end and an outlet adjacent the trough outlet, a respective pairs of drive chain wheels at opposite ends of the conveyor being adapted to engage the chains links, one pair of the drive chain wheels comprising a drive set and the other pair comprising an idler set, a drive connected to the drive set, the inlet to the conveyor and the inlet to the trough being located below the outlet so that the conveyor and trough are inclined, the drive being located adjacent the outlet.",
"5. The endless maceration conveyor according to claim 1, further comprising a juice deflector, the deflector being arranged to deflect juice around a return run of the conveyor, the return run being disposed above the trough, the deflector having sides and an apical region which is rounded to inhibit fibre accumulation in said apical region of the deflector.",
"6. In an endless maceration conveyor in a sugar cane factory, the endless maceration conveyor comprising an arrangement of a chain of pivotally connected plates adapted for flow of sugar cane juice through the plates, the plates being arranged to form a substantially contiguous surface across adjacent plates along an upper contact surface of the conveyor in order to inhibit clogging of the conveyor, wherein a collection trough is located below the conveyor, and a juice deflector is disposed above the conveyor.",
"7. The endless maceration conveyor according to claim 6, wherein the conveyor has a forward run and a return run, the forward run having an outer conveying surface, the outer conveying surface being substantially planar along the conveyor and comprising said plates as relatively narrow overlapping plates, the conveyor being divided along its length by the plates overlapping at their junctures, where along the forward run the junctures present downwardly curving overlapping edges of adjacent plates, respective chains attached to opposite ends of the plates, each plate having a corresponding chain link, a chain drive at the end of the forward run and idler at the end of the return run, driving the chains in concert to thereby drive the conveyor, each plate having a leading edge and a trailing edge such that in the forward run, the leading edge is located under the trailing edge of an adjacent said plate, the juncture of adjacent said plates provides a raised section complementing the downwardly curved overlapping leading and trailing edges.",
"8. The endless maceration conveyor according to claim 6, wherein the juice deflector has an inverted V-shaped configuration.",
"9. In an endless maceration conveyor in a sugar cane factory, the endless maceration conveyor comprising an arrangement of a chain of pivotally connected plates adapted for flow of sugar cane juice through the plates, the plates being arranged to form a substantially contiguous surface across adjacent plates along an upper contact surface of the conveyor in order to inhibit clogging of the conveyor, wherein the endless maceration conveyor includes drive chains, and wherein the plates have opposite ends and bridge between respective drive chains and move in concert with the drive chains, each drive chain having chain links, each drive chain link having a plate attachment and each plate having a corresponding drive chain link attachment at each end, adjacent plates having overlapping sliding surfaces extending between opposed drive chain links, each plate having a leading edge and a trailing edge, the leading edge of each plate being concealed under the trailing edge of the adjacent plate, each edge being part of a curve, the respective curves on each plate being of different diameter to each other.",
"10. The endless maceration conveyor according to claim 9, wherein the endless maceration conveyor pivotally connected plates comprise flow through plates having holes distributed through a central region of each plate.",
"11. The endless maceration conveyor according to claim 9, wherein a conveyor trough having respective opposed side walls extends along the conveyor, the side walls overlapping marginal edges of conveyor along the trough.",
"12. The endless maceration conveyor according to claim 11, further comprising a trough inlet at one end and a trough outlet at the other end, the conveyor having a conveyor inlet end adjacent the trough inlet end and an outlet adjacent the trough outlet, a respective pairs of drive chain wheels at opposite ends of the conveyor being adapted to engage the chains links, one pair of the drive chain wheels comprising a drive set and the other pair comprising an idler set, a drive connected to the drive set, the inlet to the conveyor and the inlet to the trough being located below the outlet so that the conveyor and trough are inclined, the drive being located adjacent the outlet.",
"13. The endless maceration conveyor according to claim 9, wherein a collection trough is located below the conveyor, and a juice deflector is disposed above the conveyor.",
"14. The endless maceration conveyor according to claim 13, wherein the conveyor has a forward run and a return run, the forward run having an outer conveying surface, the outer conveying surface being substantially planar along the conveyor and comprising said plates as relatively narrow overlapping plates, the conveyor being divided along its length by the plates overlapping at their junctures, where along the forward run the junctures present downwardly curving overlapping edges of adjacent plates, respective chains attached to opposite ends of the plates, each plate having a corresponding chain link, a chain drive at the end of the forward run and idler at the end of the return run, driving the chains in concert to thereby drive the conveyor, each plate having a leading edge and a trailing edge such that in the forward run, the leading edge is located under the trailing edge of an adjacent said plate, the juncture of adjacent said plates provides a raised section complementing the downwardly curved overlapping leading and trailing edges.",
"15. The endless maceration conveyor according to claim 13, wherein the juice deflector has an inverted V-shaped configuration.",
"16. The endless maceration conveyor according to claim 9, further comprising a juice deflector, the deflector being arranged to deflect juice around a return run of the conveyor, the return run being disposed above the trough, the deflector having sides and an apical region which is rounded to inhibit fibre accumulation in said apical region of the deflector."
],
"description_excerpt": "THIS INVENTION relates to a conveyor and in particular but not limited to a conveyor having drainage capability for use in maceration of sugarcane in a sugarcane processing plant. The conveyor could be used in other circumstances where drainage is desirable.\n\nSugarcane milling tandems employ mills where low pol liquid extracted downstream is recycled back to the preceding mills. This low pol liquid is applied to shredded cane upstream of the preceding mills. Water is usually applied just before the last mill. While most juice is collected at the first mill, residual juice is collected along the tandem in smaller and smaller amounts and due to the closed loop, with the addition of a small amount of water, the output to process is via a collector at or adjacent the first mill. The present invention concerns maceration of partially processed sugarcane prior to entry to a mill. The cane is in a comminuted state having been shredded, chopped or it can also have been processed in a preceding mill, the object in this case being to macerate the partially processed cane and thereby improve efficiency of removal of the remaining juice. Sugarcane processing is a very well developed art. The overall process basically involves production of solids by juice extraction, purification and evaporation. Overall efficiency is dependent on the dissolved solids collected in the first stage. This first stage has been the subject of much attention over many years.",
"cpc": [
"B02C 18/2241",
"B02C 23/40",
"B65G 17/067",
"B65G 21/08",
"B65G 21/2081",
"B65G 2201/0202",
"B65G 2207/26",
"B65G 23/06",
"B65G 2812/02495",
"C13B 10/02",
"C13B 10/107",
"C13B 5/04"
],
"ipc": [
"B02C 18/22",
"B02C 23/40",
"B65G 17/06",
"B65G 21/08",
"B65G 21/20",
"B65G 23/06",
"C13B 10/02"
],
"assignees": [
"FITZMAURICE ALAN LEWIS"
],
"inventors": [
"FITZMAURICE ALAN LEWIS"
],
"filing_date": "2023-03-27",
"publication_date": "2024-05-14",
"grant_date": "2024-05-14",
"priority_date": "2017-11-17",
"application_number": "US-202318126947-A",
"family_id": "66538313",
"citations": [
"GB191415582A",
"PH12018000088A1",
"US10245526B2",
"US11618035B2",
"US1289075A",
"US1800432A",
"US2019183052A1",
"US3093064A",
"US3275472A",
"US3420708A",
"US3552304A",
"US3553013A",
"US3661082A",
"US3773166A",
"US4643088A",
"US561582A",
"US6245153B1",
"US702813A",
"US745821A",
"US7964105B2",
"US8851277B2",
"US9540175B1",
"US965067A",
"WO2017013517A1"
]
}
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