Method and system for variable displacement engine diagnostics

{
  "publication_number": "US2019331039A1",
  "country": "US",
  "kind": "A1",
  "title": "Method and system for variable displacement engine diagnostics",
  "abstract": "Methods and systems are provided for diagnosing a cylinder valve deactivation mechanism in an engine system having cam-actuated valves. Movement of a latch pin of the deactivation mechanism is inferred from an induction current generated by a solenoid coupled to the latch pin, and the inferred movement is used to diagnose operation of cylinder valve deactivation mechanism. The inferred movement and a profile of the induction current is also used to estimate camshaft and crankshaft timing for improved cylinder fuel delivery in the absence of a camshaft sensor.",
  "claims": [
    "1. A method for an engine, the method comprising: at key-on, energizing a solenoid of a valve deactivation mechanism of a cylinder valve; and re-energizing the solenoid after a threshold duration, greater than a threshold crankshaft rotation, has elapsed but before initiating fuel delivery to the engine. 2. The method of claim 1, wherein the energizing and the re-energizing include providing voltage of a same polarity to the solenoid. 3. The method of claim 1, wherein the energizing and/or the re-energizing set an operational state of the cylinder valve to a target operational state when a rocker arm of the valve deactivation mechanism is unloaded. 4. The method of claim 3, wherein the target operational state is determined based on ambient conditions at key-on. 5. The method of claim 3, wherein the operational state is unknown prior to the energizing and the re-energizing. 6. The method of claim 3, wherein the energizing and the re-energizing include applying a voltage pulse of a first polarity when the target operational state is a deactivated valve state, and the energizing and the re-energizing include applying a voltage pulse of a second polarity, opposite of the first polarity, when the target operational state is an activated valve state. 7. The method of claim 1, further comprising, cranking the engine after the energizing and prior to the re-energizing. 8. The method of claim 1, wherein the energizing the solenoid is independent of camshaft position information. 9. A method, comprising: during an engine start but before initiating fuel delivery to the engine, energizing a solenoid of a valve deactivation mechanism of a cylinder valve and re-energizing the solenoid after a threshold crankshaft rotation to actuate a latch pin of a valve deactivation mechanism coupled to a cylinder valve to set the cylinder valve in a target starting state; and during an engine shutdown and prior to disabling fuel, actuating the latch pin to set the cylinder valve in a target shutdown state. 10. (canceled) 11. (canceled) 12. The method of claim 9, wherein the energizing is prior to cranking the engine with an electric motor, and the re-energizing is after cranking the engine with the electric motor and the engine has rotated a threshold amount. 13. The method of claim 12, wherein the threshold amount corresponds to a maximum valve lift duration. 14. The method of claim 9, further comprising: selecting the target starting state based on operating conditions at the engine start, including engine temperature; and selecting the target shutdown state based on operating conditions at the engine shutdown, including a source of an engine shutdown request. 15. An engine system, comprising: a plurality of engine cylinders, each cylinder having a cam-actuated intake valve and a cam-actuated exhaust valve, each intake valve and each exhaust valve including a valve deactivation mechanism, each valve deactivation mechanism including a latch pin which moves between an engaged position corresponding to an activated valve state and a disengaged position corresponding to a deactivated valve state via energization of a solenoid; an electric motor coupled to a crankshaft of the engine system; and a controller with computer readable instructions that, when executed, cause the controller to: at key-on, select a target intake valve starting state and a target exhaust valve starting state; energize the solenoid of the valve deactivation mechanism of each intake valve with a voltage pulse of a polarity corresponding to the target intake valve starting state; energize the solenoid of the valve deactivation mechanism of each exhaust valve with a voltage pulse of a polarity corresponding to the target exhaust valve starting state; and re-energize each solenoid after a threshold crankshaft rotation but before initiating fuel delivery to the engine. 16. The system of claim 15, wherein the crankshaft is rotated via the electric motor, and the threshold crankshaft rotation corresponds to a maximum lift duration of each intake valve and each exhaust valve. 17. The system of claim 15, wherein voltage of a first polarity moves each latch pin from the engaged position to the disengaged position, and voltage of a second polarity, opposite of the first polarity, moves each latch pin from the disengaged position to the engaged position. 18. The system of claim 17, wherein the first polarity corresponds to the deactivated valve state and the second polarity corresponds to the activated valve state. 19. The system of claim 15, wherein at least one of the target intake valve starting state and the target exhaust valve starting state is different in a first cylinder compared to a second cylinder of the plurality of engine cylinders. 20. The system of claim 15, wherein the controller includes further computer readable instructions that, when executed, cause the controller to: at key-off, select a target intake valve shutdown state and a target exhaust valve shutdown state; energize the solenoid of the valve deactivation mechanism of each intake valve not in the target intake valve shutdown state and each exhaust valve not in the exhaust valve shutdown state at a timing determined based on a position of a corresponding cam."
  ],
  "description_excerpt": "The present application relates to methods and systems for monitoring actuation of a cylinder valve deactivation mechanism in a variable displacement engine (VDE).\n\nEngines operating with a variable number of active or deactivated cylinders, also referred to as variable displacement engines (or VDE), may be used to increase fuel economy while optionally maintaining an overall exhaust mixture air-fuel ratio about stoichiometry. In some examples, half of an engine's cylinders may be disabled during selected conditions, where the selected conditions can be defined by parameters such as a speed/load window, vehicle speed, etc. In still other examples, cylinders may be individually and selectively deactivated.\n\nA VDE control system may disable selected cylinders through the control of a plurality of cylinder valve deactivators that affect the operation of the cylinder's intake and exhaust valves. Various mechanisms may be used to change the state of cylinder valves from an active state, where they are able to lift, to a deactivated state, where they cannot be lifted. One example of a cylinder deactivation mechanism includes electrically actuated latches coupled to rocker arm assemblies to implement zero valve lift and cylinder deactivation. Therein, valve operation may be adjusted via a rocker arm assembly that includes a latch pin mounted on a rocker arm, the latch pin electrically actuated via a solenoid. Movement of the latch pin into or out of the rocker arm assembly affects an activation state of the corresponding valve.",
  "cpc": [
    "F02D 41/061",
    "F01L 13/0005",
    "F01L 2001/186",
    "F01L 2013/001",
    "F01L 2013/101",
    "F01L 2201/00",
    "F01L 2305/00",
    "F01L 2800/01",
    "F02B 77/08",
    "F02D 13/06",
    "F02D 2041/0092",
    "F02D 2200/021",
    "F02D 41/0087",
    "F02D 41/042",
    "F02D 41/064",
    "F02D 41/38",
    "F02N 11/00"
  ],
  "ipc": [
    "F01L 13/00",
    "F02D 41/00",
    "F02D 41/04",
    "F02D 41/06"
  ],
  "assignees": [
    "Ford Global Technologies LLC"
  ],
  "inventors": [
    "Michael Shelby",
    "Joseph Ulrey"
  ],
  "filing_date": "2018-04-26",
  "publication_date": "2019-10-31",
  "priority_date": "2018-04-26",
  "application_number": "US-201815963930-A",
  "family_id": "68205608",
  "cited_by_count": 4
}