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Patent · US9929544B1 · B1 · US

Spark plug gapping tool

(11) Publication number
US9929544B1
(21) Application number
15/658,617
(22) Filing date
2017-07-25
(30) Priority date
2017-07-25
(43) Publication date
2018-03-27
(45) Date of grant
2018-03-27
(51) IPC
B21D 26/00; B21D 5/01; B21D 7/00; H01T 13/32; H01T 21/02
(52) CPC
  • H01T Spark gaps; overvoltage arresters using spark gaps; sparking plugs; corona devices; generating ions to be introduced into non-enclosed gases: 21/02, 13/20, 13/32
  • B21D Working or processing of sheet metal or metal tubes, rods or profiles without essentially removing material; punching metal: 26/00, 5/01, 7/00
  • B25B Tools or bench devices not otherwise provided for, for fastening, connecting, disengaging, or holding: 27/0035, 33/00, 5/101
(72) Inventors
Michael Swords
(54) Title
Spark plug gapping tool
(57) Abstract

The spark plug gapping tool comprises a clamp that provides a spark plug holder on a lower arm that is vertically aligned with a threaded shaft and a pressing foot on an upper arm. An inverted spark plug may be installed into the spark plug gapping tool from the bottom side of the lower arm. A mounting clip on the clamp allows a gap gauge to be removably coupled to the clamp and the gap gauge provides a calibrated arm of a specific thickness, which the spark plug gap is to match. A handle on the threaded shaft allows the threaded shaft to be turned, causing the threaded shaft to move up and down within a threaded shaft hole. Downward movement of the pressing foot against an electrode of the spark plug bends the electrode and sets the spark plug gap.

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Claims (5)

  1. A spark plug gapping tool comprising: a clamp, a handle, a threaded shaft, a pressing foot, a gauge mount, a spark plug holder and one or more gap gauges; wherein the spark plug gapping tool accepts a spark plug into the spark plug holder; wherein the pressing foot bends a lateral electrode of the spark plug until a gap width of the spark plug is set correctly as determined by having one of the one or more gap gauges fill the space between a central electrode of the spark plug and the lateral electrode of the spark plug; wherein the clamp is a framework that establishes the position of the spark plug holder relative to the threaded shaft and the pressing foot; wherein the clamp places the pressing foot directly above the spark plug holder; wherein the clamp comprises a lower arm and an upper arm; wherein the spark plug holder positioned on the lower arm; wherein the threaded shaft passes through the upper arm; wherein the clamp is mounted to a workspace surface; wherein the threaded shaft is a vertically oriented threaded rod that passes through a shaft hole in the upper arm of the clamp; wherein the shaft hole is threaded; wherein the thread size of the threaded shaft and thread size for the shaft hole are such that the threaded shaft is free to rotate in the shaft hole; wherein when the threaded shaft is turned in the shaft hole, the threaded shaft will move in a vertical direction relative to the shaft hole; wherein the threaded shaft will move downwards if the threaded shaft is turned in a first rotational direction; wherein the threaded shaft will move upwards if the threaded shaft is turned in a second rotational direction; wherein the upper end of the threaded shaft is coupled to the handle; wherein the handle is adapted to provide a grasping point for an operator to turn the threaded shaft; wherein the lower end of the threaded shaft is coupled to the pressing foot; wherein the pressing foot applies bending pressure to the lateral electrode of the spark plug when the spark plug is installed in the spark plug holder and the threaded shaft is moved downwards; wherein the gauge mount allows the one of the one or more gap gauges to be removably coupled to the clamp; wherein the gauge mount located in a position where the one of the one or more gap gauges that is removably coupled to the clamp aligns with spark plug electrodes; wherein the gauge mount located in a position where the one of the one or more gap gauges removably coupled to the gauge mount is at a distance away from the spark plug that allows a calibrated arm of the one of the one or more gap gauges to pass between the central electrode of the spark plug and the lateral electrode of the spark plug; wherein the spark plug holder is a threaded hole in the lower arm which is oriented to pass vertically through the lower arm; wherein the spark plug threads into the spark plug holder from below with the spark plug held in an inverted position; wherein the lateral electrode of the spark plug and the central electrode of the spark plug protrude from the spark plug holder above the lower arm; wherein each of the one or more gap gauges comprise a mounting clip and the calibrated arm; wherein the mounting clip allows the one or more gap gauges to removably couple to the gauge mount on the clamp.
  2. The spark plug gapping tool according to claim 1 wherein the calibrated arm is a feeler gauge which is fabricated to be a specific thickness.
  3. The spark plug gapping tool according to claim 2 wherein the one of the one or more gap gauges is installed on the clamp at the gauge mount; wherein the one of the one or more gap gauges rotates around the gauge mount to place the calibrated arm of the one of the one or more gap gauges between the central electrode of the spark plug and the lateral electrode of the spark plug.
  4. The spark plug gapping tool according to claim 3 wherein the spark plug is rotated within the spark plug holder to raise the spark plug until the central electrode of the spark plug touches the bottom side of the calibrated arm; wherein the pressing foot is used to bend the lateral electrode down towards the calibrated arm.
  5. The spark plug gapping tool according to claim 4 wherein each of the one or more gap gauges are marked to indicate the thickness of the calibrated arm.

Description

Not Applicable

Not Applicable

Not Applicable

The present invention relates to the field of vehicle servicing, more specifically, a spark plug gapping tool.

The spark plug gapping tool comprises a clamp that provides a spark plug holder on a lower arm that is vertically aligned with a threaded shaft and a pressing foot on an upper arm. An inverted spark plug may be installed into the spark plug gapping tool from the bottom side of the lower arm. A mounting clip on the clamp allows a gap gauge to be removably coupled to the clamp and the gap gauge provides a calibrated arm of a specific thickness which the spark plug gap is to match. A handle on the threaded shaft allows the threaded shaft to be turned, causing the threaded shaft to move up and down within a threaded shaft hole. Downward movement of the pressing foot against an electrode of the spark plug bends the electrode and sets the spark plug gap.

An object of the invention is to allow a spark plug gap to be precisely set.

Another object of the invention is to provide a tool relying on mechanical advantage of a threaded shaft to apply pressure needed to bend an electrode on a spark plug.

A further object of the invention is to provide a set of calibrated gap gauges that removably couple to the spark plug gapping tool.

These together with additional objects, features and advantages of the spark plug gapping tool will be readily apparent to those of ordinary skill in the art upon reading the following detailed description of the presently preferred, but nonetheless illustrative, embodiments when taken in conjunction with the accompanying drawings.

Citations (13)

  • US2871741A
  • US1812496A
  • US2235172A
  • US2492380A
  • US2664135A
  • US2645142A
  • US2670643A
  • GB861934A
  • US3777535A
  • US3898829A
  • USD282143S
  • US4589153A
  • US5471759A
Record as JSON
{
  "publication_number": "US9929544B1",
  "country": "US",
  "kind": "B1",
  "title": "Spark plug gapping tool",
  "abstract": "The spark plug gapping tool comprises a clamp that provides a spark plug holder on a lower arm that is vertically aligned with a threaded shaft and a pressing foot on an upper arm. An inverted spark plug may be installed into the spark plug gapping tool from the bottom side of the lower arm. A mounting clip on the clamp allows a gap gauge to be removably coupled to the clamp and the gap gauge provides a calibrated arm of a specific thickness, which the spark plug gap is to match. A handle on the threaded shaft allows the threaded shaft to be turned, causing the threaded shaft to move up and down within a threaded shaft hole. Downward movement of the pressing foot against an electrode of the spark plug bends the electrode and sets the spark plug gap.",
  "claims": [
    "1. A spark plug gapping tool comprising: a clamp, a handle, a threaded shaft, a pressing foot, a gauge mount, a spark plug holder and one or more gap gauges; wherein the spark plug gapping tool accepts a spark plug into the spark plug holder; wherein the pressing foot bends a lateral electrode of the spark plug until a gap width of the spark plug is set correctly as determined by having one of the one or more gap gauges fill the space between a central electrode of the spark plug and the lateral electrode of the spark plug; wherein the clamp is a framework that establishes the position of the spark plug holder relative to the threaded shaft and the pressing foot; wherein the clamp places the pressing foot directly above the spark plug holder; wherein the clamp comprises a lower arm and an upper arm; wherein the spark plug holder positioned on the lower arm; wherein the threaded shaft passes through the upper arm; wherein the clamp is mounted to a workspace surface; wherein the threaded shaft is a vertically oriented threaded rod that passes through a shaft hole in the upper arm of the clamp; wherein the shaft hole is threaded; wherein the thread size of the threaded shaft and thread size for the shaft hole are such that the threaded shaft is free to rotate in the shaft hole; wherein when the threaded shaft is turned in the shaft hole, the threaded shaft will move in a vertical direction relative to the shaft hole; wherein the threaded shaft will move downwards if the threaded shaft is turned in a first rotational direction; wherein the threaded shaft will move upwards if the threaded shaft is turned in a second rotational direction; wherein the upper end of the threaded shaft is coupled to the handle; wherein the handle is adapted to provide a grasping point for an operator to turn the threaded shaft; wherein the lower end of the threaded shaft is coupled to the pressing foot; wherein the pressing foot applies bending pressure to the lateral electrode of the spark plug when the spark plug is installed in the spark plug holder and the threaded shaft is moved downwards; wherein the gauge mount allows the one of the one or more gap gauges to be removably coupled to the clamp; wherein the gauge mount located in a position where the one of the one or more gap gauges that is removably coupled to the clamp aligns with spark plug electrodes; wherein the gauge mount located in a position where the one of the one or more gap gauges removably coupled to the gauge mount is at a distance away from the spark plug that allows a calibrated arm of the one of the one or more gap gauges to pass between the central electrode of the spark plug and the lateral electrode of the spark plug; wherein the spark plug holder is a threaded hole in the lower arm which is oriented to pass vertically through the lower arm; wherein the spark plug threads into the spark plug holder from below with the spark plug held in an inverted position; wherein the lateral electrode of the spark plug and the central electrode of the spark plug protrude from the spark plug holder above the lower arm; wherein each of the one or more gap gauges comprise a mounting clip and the calibrated arm; wherein the mounting clip allows the one or more gap gauges to removably couple to the gauge mount on the clamp.",
    "2. The spark plug gapping tool according to claim 1 wherein the calibrated arm is a feeler gauge which is fabricated to be a specific thickness.",
    "3. The spark plug gapping tool according to claim 2 wherein the one of the one or more gap gauges is installed on the clamp at the gauge mount; wherein the one of the one or more gap gauges rotates around the gauge mount to place the calibrated arm of the one of the one or more gap gauges between the central electrode of the spark plug and the lateral electrode of the spark plug.",
    "4. The spark plug gapping tool according to claim 3 wherein the spark plug is rotated within the spark plug holder to raise the spark plug until the central electrode of the spark plug touches the bottom side of the calibrated arm; wherein the pressing foot is used to bend the lateral electrode down towards the calibrated arm.",
    "5. The spark plug gapping tool according to claim 4 wherein each of the one or more gap gauges are marked to indicate the thickness of the calibrated arm."
  ],
  "description_excerpt": "Not Applicable\n\nNot Applicable\n\nNot Applicable\n\nThe present invention relates to the field of vehicle servicing, more specifically, a spark plug gapping tool.\n\nThe spark plug gapping tool comprises a clamp that provides a spark plug holder on a lower arm that is vertically aligned with a threaded shaft and a pressing foot on an upper arm. An inverted spark plug may be installed into the spark plug gapping tool from the bottom side of the lower arm. A mounting clip on the clamp allows a gap gauge to be removably coupled to the clamp and the gap gauge provides a calibrated arm of a specific thickness which the spark plug gap is to match. A handle on the threaded shaft allows the threaded shaft to be turned, causing the threaded shaft to move up and down within a threaded shaft hole. Downward movement of the pressing foot against an electrode of the spark plug bends the electrode and sets the spark plug gap.\n\nAn object of the invention is to allow a spark plug gap to be precisely set.\n\nAnother object of the invention is to provide a tool relying on mechanical advantage of a threaded shaft to apply pressure needed to bend an electrode on a spark plug.\n\nA further object of the invention is to provide a set of calibrated gap gauges that removably couple to the spark plug gapping tool.\n\nThese together with additional objects, features and advantages of the spark plug gapping tool will be readily apparent to those of ordinary skill in the art upon reading the following detailed description of the presently preferred, but nonetheless illustrative, embodiments when taken in conjunction with the accompanying drawings.",
  "cpc": [
    "H01T 21/02",
    "B21D 26/00",
    "B21D 5/01",
    "B21D 7/00",
    "B25B 27/0035",
    "B25B 33/00",
    "B25B 5/101",
    "H01T 13/20",
    "H01T 13/32"
  ],
  "ipc": [
    "B21D 26/00",
    "B21D 5/01",
    "B21D 7/00",
    "H01T 13/32",
    "H01T 21/02"
  ],
  "inventors": [
    "Michael Swords"
  ],
  "filing_date": "2017-07-25",
  "publication_date": "2018-03-27",
  "grant_date": "2018-03-27",
  "priority_date": "2017-07-25",
  "application_number": "US-201715658617-A",
  "family_id": "61629793",
  "cited_by_count": 5,
  "citations": [
    "US2871741A",
    "US1812496A",
    "US2235172A",
    "US2492380A",
    "US2664135A",
    "US2645142A",
    "US2670643A",
    "GB861934A",
    "US3777535A",
    "US3898829A",
    "USD282143S",
    "US4589153A",
    "US5471759A"
  ]
}

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