Microwave system

{
  "publication_number": "US10536996B1",
  "country": "US",
  "kind": "B1",
  "title": "Microwave system",
  "abstract": "A system for applying microwave energy to a product and having a first microwave oven, a relaxation tunnel connected to the first microwave oven, and a second microwave oven connected to the relaxation tunnel. The microwave ovens may have a cross-sectional area that is at least twice the size of the cross-sectional area of the relaxation tunnel. Generally, no microwave energy is applied to the product while travelling through the relaxation tunnel. Preferably, the product spends at least twice as much time within the relaxation tunnel as the first or second microwave ovens. The microwave ovens preferably apply the microwave energy directly to the product.",
  "claims": [
    "1. A system for applying microwave energy to a product, the system comprising: a first microwave oven having an oven cavity; a relaxation tunnel connected to the first microwave oven where no microwave energy is applied to the product while travelling through the relaxation tunnel; and a second microwave oven connected to the relaxation tunnel and having an oven cavity wherein the first microwave oven, relaxation tunnel, and second microwave oven are arranged so that product travelling through the first microwave oven, relaxation tunnel, and second microwave oven spends at least twice as much time within the relaxation tunnel than the time within either the first microwave oven or the second microwave oven.",
    "2. The system of claim 1 further comprising: a flow of air through the relaxation tunnel.",
    "3. The system of claim 1 further comprising: a first fan placed on the first microwave oven and a second fan placed on the second microwave oven to cause air to flow through the relaxation tunnel.",
    "4. The system of claim 1 further comprising: one or more dummy loads which pass through the first microwave oven, relaxation tunnel, and second microwave oven.",
    "5. The system of claim 4 wherein: the dummy loads are containers having water inside each container.",
    "6. The system of claim 1 further comprising: a conveyer support sheet passing through the first microwave oven cavity; and a conveyer travelling atop the conveyer support sheet.",
    "7. A system for applying microwave energy to a product, the system comprising: a first microwave oven having an oven cavity where the product spends time (T 1) within the oven cavity; a relaxation tunnel connected to the first microwave oven where the product spends time (t) within the relaxation tunnel; and a second microwave oven connected to the relaxation tunnel and having an oven cavity where the product spends time (T 2) within the oven cavity; wherein t≥2*T 1 and t≥2*T 2.",
    "8. The system of claim 7 wherein: microwave energy from the first oven cavity is not permitted to enter the relaxation tunnel and microwave energy from the second oven cavity is not permitted to enter the relaxation tunnel.",
    "9. The system of claim 7 further comprising: a conveyer support sheet passing through the first microwave oven cavity; and a conveyer travelling atop the conveyer support sheet.",
    "10. The system of claim 9 further comprising: a plurality of horizontal support elements placed within the first microwave oven cavity and beneath the conveyer support sheet.",
    "11. The system of claim 9 wherein: the product has a first orientation relative to the conveyer while travelling through the first microwave oven cavity and a second orientation relative to the conveyer while travelling through the second microwave oven cavity; wherein the first orientation is different from the second orientation by approximately 90 degrees.",
    "12. The system of claim 11 wherein: the product orientation is changed while travelling through the relaxation tunnel.",
    "13. The system of claim 7 wherein: the product absorbs substantially all of the microwave energy within the first and second microwave oven cavities.",
    "14. The system of claim 7 wherein: the first and second microwave ovens apply microwave energy directly to the product without the use of antennas, diffusing devices, scattering devices, or stirring devices."
  ],
  "description_excerpt": "The exemplary embodiments herein generally relate to systems and methods for applying microwaves to various products including but not limited to foodstuff.\n\nDuring the production of many products it is often desirable to heat the product. In some cases the heat may be applied in order to disinfect the product, pre-cook the product, and/or remove water content from the product. While there are many methods for applying heat to a product (boiling, convection, conduction, steam, etc.), for several reasons it may often be desirable to use microwaves as the method for heating the product. As is known in the art, applying microwave energy causes polarized molecules to quickly move in order to align with the oscillating microwave. This quick movement causes the molecules to heat up, also known as dielectric heating.\n\nWhile others have attempted to apply microwave energy to products in a uniform and repeatable manner, attempts thus far have fallen short. Previous systems and methods have been unable to match the microwave energy with the product so that there is uniform heating. Previous techniques have produced uneven heating due to the non-uniform distribution of microwave energy inside the oven. Some oven designs produce ‘hot’ spots and ‘cold’ spots which receive microwave energy in different amounts. Typically, the composition and geometry of the product creates problems for previous designs. Most notably, the thickness or depth of the product can produce situations where the outer layer has been heated while the interior remains at a lower temperature.",
  "cpc": [
    "H05B 6/666",
    "A23L 5/10",
    "A23L 5/15",
    "H05B 6/6402",
    "H05B 6/701",
    "H05B 6/707",
    "H05B 6/78",
    "H05B 6/782",
    "H05B 6/804"
  ],
  "ipc": [
    "A23L 5/10",
    "A47J 27/20",
    "H05B 6/64",
    "H05B 6/78",
    "H05B 6/80"
  ],
  "inventors": [
    "Daniel Cashman",
    "Richard Cashman"
  ],
  "filing_date": "2015-11-30",
  "publication_date": "2020-01-14",
  "grant_date": "2020-01-14",
  "priority_date": "2010-03-17",
  "application_number": "US-201514954419-A",
  "family_id": "54609431",
  "cited_by_count": 3,
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  ]
}