Conveyance apparatus

{
  "publication_number": "US10737884B2",
  "country": "US",
  "kind": "B2",
  "title": "Conveyance apparatus",
  "abstract": "A transferring speed-change device is provided between an upstream-side stage and a downstream-side stage which are different from each other in conveying speed and conveying pitch. A speed change pinion is meshed with a transferring rack at the same speed as that of an upstream-side pinion; is maintained at the same speed as that of the upstream-side pinion until a main rack is disengaged from the upstream-side pinion; and is used to drive the carrier after the main rack is disengaged from the upstream-side pinion. The speed change pinion is caused to have the same speed as that of a downstream-side pinion immediately before the main rack meshes with the downstream-side pinion; and is maintained at the same speed as that of the downstream-side pinion until the transferring rack is disengaged from the speed change pinion.",
  "claims": [
    "1. A conveyance apparatus comprising: carriers movable in a conveyance direction along a track and configured to support objects to be conveyed; racks having rack teeth, the racks being provided to the carriers and extending in the conveyance direction; a plurality of pinions configured to mesh with each rack and arranged along the track; a mechanical connection section connecting the plurality of pinions and extending in the conveyance direction; and a drive unit configured to drive the mechanical connection section, the conveyance apparatus being for use in a production line including stages which are different from one another in a conveying speed for the carriers and a conveying pitch therebetween, wherein the mechanical connection section is subjected to speed change via a speed change machine, between an upstream-side stage and a downstream-side stage which are different from each other in the conveying speed for the carriers and the conveying pitch therebetween, a transferring speed-change device is provided between the upstream-side stage and the downstream-side stage, the transferring speed-change device is connected to the mechanical connection section on the upstream-side stage or the mechanical connection section on the downstream-side stage, the transferring speed-change device includes a speed change pinion configured to be subjected to speed change during movement of each of the carriers, and a mechanical-type speed change mechanism configured to mechanically perform the speed change in the speed change pinion, on the upstream-side stage, the carrier is moved in a state where the rack is meshed with an upstream-side pinion among the pinions, on the downstream-side stage, the carrier is moved in a state where the rack is meshed with a downstream-side pinion among the pinions, and, between the upstream-side stage and the downstream-side stage, each one of a pair of noncircular gears in the mechanical-type speed change mechanism of the transferring speed-change device is rotated at a predetermined integer number of rotations in a time period needed for the carrier to move for a predetermined conveying pitch causing a state where the speed change pinion subjected to the speed change by the mechanical-type speed change mechanism, to be meshed with the rack provided to the carrier or a rack different from the rack provided to the carrier, with a speed of the speed change pinion being changed from a speed of the upstream-side pinion to a speed of the downstream-side pinion within a period from start of meshing of the speed change pinion with the rack or the different rack to end of the meshing.",
    "2. The conveyance apparatus according to, claim 1 wherein a circular pitch of the upstream-side pinion that meshes with the rack and a circular pitch of the downstream-side pinion that meshes with the rack are equal to each other, and the conveying pitch is set to a pitch obtained by multiplying the circular pitch by an integer.",
    "3. A conveyance apparatus comprising: carriers movable in a conveyance direction along a track and configured to support objects to be conveyed; racks having rack teeth, the racks being provided to the carriers and extending in the conveyance direction; a plurality of pinions configured to mesh with each rack and arranged along the track; a mechanical connection section connecting the plurality of pinions and extending in the conveyance direction; and a drive unit configured to drive the mechanical connection section, the conveyance apparatus being for use in a production line including stages which are different from one another in a conveying speed for the carriers and a conveying pitch therebetween, wherein the mechanical connection section is subjected to speed change via a speed change machine, between an upstream-side stage and a downstream-side stage which are different from each other in the conveying speed for the carriers and the conveying pitch therebetween, a transferring speed-change device is provided between the upstream-side stage and the downstream-side stage, the transferring speed-change device is connected to the mechanical connection section on the upstream-side stage or the mechanical connection section on the downstream-side stage, the transferring speed-change device includes a speed change pinion configured to be subjected to speed change during movement of each of the carriers, and a pair of noncircular gears which are an input-side noncircular gear and an output-side noncircular gear configured to mechanically perform the speed change in the speed change pinion, on the upstream-side stage, the carrier is moved in a state where the rack is meshed with an upstream-side pinion among the pinions, on the downstream-side stage, the carrier is moved in a state where the rack is meshed with a downstream-side pinion among the pinions, and, between the upstream-side stage and the downstream-side stage, the carrier is moved in a state where the speed change pinion subjected to the speed change by the pair of noncircular gears of the transferring speed-change device, is meshed with a part of the rack provided to the carrier or a rack that is different from the rack provided to the carrier and has a total length shorter than a length of the rack provided to the carrier, with a speed of the speed change pinion being changed from a speed of the upstream-side pinion to a speed of the downstream-side pinion within a period from start of meshing of the speed change pinion with the part of the rack or the different rack to end of the meshing.",
    "4. The conveyance apparatus according to claim 3 further comprising a connection portion configured to perform speed increase or speed reduction, between the input-side noncircular gear, and the mechanical connection section on the upstream-side stage or the mechanical connection section on the downstream-side stage.",
    "5. The conveyance apparatus according to claim 4, wherein an average rotation speed of the speed change pinion and the output-side noncircular gear of the pair of noncircular gears is an intermediate speed between a rotation speed of the upstream-side pinion and a rotation speed of the downstream-side pinion, or a speed approximate to the intermediate speed.",
    "6. The conveyance apparatus according to claim 3, wherein a circular pitch of the upstream-side pinion that meshes with the rack and a circular pitch of the downstream-side pinion that meshes with the rack are equal to each other, and the conveying pitch is set to a pitch obtained by multiplying the circular pitch by an integer.",
    "7. The conveyance apparatus according to claim 3, wherein a total length of the rack is longer than a distance from a downstream-side end of the downstream-side pinion to an upstream-side end of the speed-change pinion.",
    "8. The conveyance apparatus according to claim 3, wherein the carrier includes a transferring rack having rack teeth and a predetermined length, the transferring rack extending parallelly to the rack and being positioned so as to be apart therefrom in a horizontal direction orthogonal to the conveyance direction, and as the carrier moves, the transferring speed-change device causes the speed change pinion to mesh with the transferring rack at a same speed as that of the upstream-side pinion meshed with the rack, maintains the speed change pinion at the same speed as that of the upstream-side pinion until the rack is disengaged from the upstream-side pinion, drives the carrier by means of the speed change pinion meshed with the transferring rack, after the rack is disengaged from the upstream-side pinion, causes the speed change pinion to have a same speed as that of the downstream-side pinion before the rack meshes with the downstream-side pinion, and maintains the speed change pinion at the same speed as that of the downstream-side pinion until the transferring rack is disengaged from the speed change pinion.",
    "9. The conveyance apparatus according to claim 3, wherein as the carrier moves, the transferring speed-change device causes the speed change pinion to mesh with the rack at a same speed as that of the upstream-side pinion meshed with the rack, maintains the speed change pinion at the same speed as that of the upstream-side pinion until the rack is disengaged from the upstream-side pinion, drives the carrier by means of the speed change pinion meshed with the rack, after the rack is disengaged from the upstream-side pinion, and causes the speed change pinion to have a same speed as that of the downstream-side pinion before the rack meshes with the downstream-side pinion, and after the rack is transferred to the downstream-side pinion, a mechanism shifts the transferring speed-change device so that the speed change pinion is disengaged from the rack, and returns the transferring speed-change device to an original position thereof in a state where the carrier has moved in the conveyance direction so that the speed change pinion does not mesh with the rack even when the speed change pinion is returned to an original position thereof."
  ],
  "description_excerpt": "The present invention relates to a conveyance apparatus for use in a production line including stages that are different from one another in a conveying speed for carriers that supports objects to be conveyed and in a conveying pitch between the carriers.\n\nIn some production lines in which an object to be conveyed is worked on and processed while a carrier that supports the object to be conveyed is conveyed, a conveying speed and a conveying pitch (inter-carrier pitch) are differentiated in each of the stages in the production line, depending on the circumstances on a working stage and a processing stage. Conveyance apparatuses for use in such a production line need to be configured to enable smooth transfer between the stages. Examples of the conveyance apparatus configured so that a conveying speed for each carrier varies among conveyance areas are described below (e.g., see Patent Literatures 1 to 3). A conveyance apparatus of Patent Literature 1 is used in a roller conveyor on which an object to be conveyed is conveyed without any carrier. The conveyance apparatus includes: a speed increasing conveyance device that gradually increases the conveying speed and is disposed between roller conveyors; and a speed reducing conveyance device that gradually reduces the conveying speed and is disposed between the roller conveyors.",
  "cpc": [
    "B65G 23/24",
    "B65G 35/06"
  ],
  "ipc": [
    "B65G 23/24",
    "B65G 35/06",
    "B65G 35/08"
  ],
  "assignees": [
    "NAKANISHI METAL WORKS CO"
  ],
  "inventors": [
    "UCHIBORI TOSHIYUKI"
  ],
  "filing_date": "2018-11-05",
  "publication_date": "2020-08-11",
  "grant_date": "2020-08-11",
  "priority_date": "2017-11-09",
  "application_number": "US-201816180455-A",
  "family_id": "66328255",
  "citations": [
    "JP2004106760A",
    "JP2017081703A",
    "JPS61142705U",
    "US2018237034A1",
    "US6022443A",
    "US6905432B2"
  ]
}