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Patent · US12134237B2 · B2 · US

Method for providing blanks from a fibre web

(11) Publication number
US12134237B2
(21) Application number
17/925,036
(22) Filing date
2021-06-18
(30) Priority date
2020-07-08
(43) Publication date
2024-11-05
(45) Date of grant
2024-11-05
(51) IPC
B29C 70/38; B29C 70/54; B29K 105/00; B33Y 10/00; B33Y 40/10; B65D 85/62
(52) CPC
  • B29C Shaping or joining of plastics; shaping of material in a plastic state, not otherwise provided for; after-treatment of the shaped products, e.g. repairing: 70/38, 70/00, 70/542
  • B29B Preparation or pretreatment of the material to be shaped; making granules or preforms; recovery of plastics or other constituents of waste material containing plastics: 11/16
  • B29K Indexing scheme associated with subclasses B29B, B29C or B29D, relating to moulding materials or to materials for {moulds, } reinforcements, fillers or preformed parts, e.g. inserts: 2105/256
  • B33Y Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering: 10/00, 40/10
  • B65D Containers for storage or transport of articles or materials, e.g. bags, barrels, bottles, boxes, cans, cartons, crates, drums, jars, tanks, hoppers, forwarding containers; accessories, closures, or fittings therefor; packaging elements; packages: 85/62
  • B65G Transport or storage devices, e.g. conveyors for loading or tipping, shop conveyor systems or pneumatic tube conveyors: 47/90
(73) Assignee
GFM GmbH
(72) Inventors
Harald Dietachmayr
(54) Title
Method for providing blanks from a fibre web
(57) Abstract

Providing blanks from a fibre web includes removing the blanks from removal regions and depositing the blanks in at least one deposit element. The blanks are then removed from the deposit elements in accordance with a sequence predefined by a layer-by-layer construction of a workpiece. The blanks that are individually removed from the removal regions are stacked on top of one another in the deposit elements in a sequence that corresponds to a layering sequence of the blanks in the workpiece. The blanks are then successively removed individually from the deposit elements in a sequence that is reversed with respect to the layering sequence of the blanks in the workpiece and are stacked on top of one another in a storage element before being successively removed from the storage element in the sequence predefined for constructing the workpiece layer-by-layer and inserted into a mould for producing the workpiece.

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Claims (8)

  1. A method for providing blanks from a fibre web in a sequence predefined for a layer-by-layer construction of a workpiece from the blanks, comprising: subdividing the fibre web into a plurality of removal regions, each having a sequence number according to a relative position on the fibre web, wherein at least some of the removal regions overlap with a prior one of the removal regions having a lower sequence number and with a subsequent one of the removal regions having a higher sequence number; removing each of the blanks from one of the plurality of removal regions of the fibre web in an order based on the sequence numbers of the removal regions; depositing each of the blanks per removal region in at least one of a plurality of deposit elements; removing each of the blanks from the deposit elements in accordance with a sequence predefined by the layer-by-layer construction of the workpiece, wherein the blanks that are individually removed from the removal regions are stacked on top of one another in the deposit elements in each case in a sequence that corresponds to a layering sequence of the blanks for constructing the workpiece layer-by-layer, and wherein the blanks for a workpiece that are stacked in the deposit elements are successively removed individually from the deposit elements in a sequence which is reversed with respect to the layering sequence of the blanks for constructing the workpiece layer-by-layer; stacking the blanks on top of one another in a storage element; successively removing the blanks from the storage element in the layering sequence of the blanks for constructing the workpiece layer-by-layer; and inserting the blanks into a mould for producing the workpiece.
  2. The method according to claim 1, wherein the blanks are removed from the removal regions of the fibre web using at least two grippers and are stacked on top of one another in at least two deposit elements per removal region.
  3. The method according to claim 2, wherein the blanks are stacked on top of one another in a predefined position in the deposit elements and in the storage element.
  4. The method according to claim 3, wherein at least some of the blanks are turned prior to stacking to improve stackability.
  5. The method according to claim 2, wherein at least some of the blanks are turned prior to stacking to improve stackability.
  6. The method according to claim 1, wherein the blanks are stacked on top of one another in a predefined position in the deposit elements and in the storage element.
  7. The method according to claim 6, wherein at least some of the blanks are turned prior to stacking to improve stackability.
  8. The method according to claim 1, wherein at least some of the blanks are turned prior to stacking to improve stackability.

Description

The system described herein relates to providing blanks from a fibre web in a sequence predefined for a layer-by-layer construction of a workpiece.

Complex workpieces can be produced from appropriately formed, preferably pre-impregnated or thermoplastic fibre webs by inserting corresponding blanks from such fibre webs into moulds and, depending on the design, optionally curing the workpieces under pressure. The layer-by-layer construction of the workpiece from individual different blanks requires the provision of these blanks in a sequence determined by the layer-by-layer construction of the workpiece to be produced. However, the layer-by-layer sequence cannot be taken into consideration when distributing the blanks over the surface of the fibre web, taking into account a minimum amount of waste. This means that the blanks, which are to be available in an order determined by the layer-by-layer construction of the workpiece, are distributed in an unordered manner over the fibre web surface with regard to the layer-by-layer sequence (DE 20 2007 006 528 U1). The individual blanks must therefore be lifted out of the fibre web with the aid of appropriate handling devices and either temporarily stored on at least one deposit table or directly fed to a lay-up station to form a moulded body.

Citations (12)

  • US4666546A
  • EP0511937A1
  • DE202007006528U1
  • CH704406A1
  • WO2012104174A1
  • US20130306233A1
  • DE102012006032A1
  • US20130306228A1
  • DE102014223982B3
  • US10695991B2
  • US20160368226A1
  • US20200215579A1
Record as JSON
{
  "publication_number": "US12134237B2",
  "country": "US",
  "kind": "B2",
  "title": "Method for providing blanks from a fibre web",
  "abstract": "Providing blanks from a fibre web includes removing the blanks from removal regions and depositing the blanks in at least one deposit element. The blanks are then removed from the deposit elements in accordance with a sequence predefined by a layer-by-layer construction of a workpiece. The blanks that are individually removed from the removal regions are stacked on top of one another in the deposit elements in a sequence that corresponds to a layering sequence of the blanks in the workpiece. The blanks are then successively removed individually from the deposit elements in a sequence that is reversed with respect to the layering sequence of the blanks in the workpiece and are stacked on top of one another in a storage element before being successively removed from the storage element in the sequence predefined for constructing the workpiece layer-by-layer and inserted into a mould for producing the workpiece.",
  "claims": [
    "1. A method for providing blanks from a fibre web in a sequence predefined for a layer-by-layer construction of a workpiece from the blanks, comprising: subdividing the fibre web into a plurality of removal regions, each having a sequence number according to a relative position on the fibre web, wherein at least some of the removal regions overlap with a prior one of the removal regions having a lower sequence number and with a subsequent one of the removal regions having a higher sequence number; removing each of the blanks from one of the plurality of removal regions of the fibre web in an order based on the sequence numbers of the removal regions; depositing each of the blanks per removal region in at least one of a plurality of deposit elements; removing each of the blanks from the deposit elements in accordance with a sequence predefined by the layer-by-layer construction of the workpiece, wherein the blanks that are individually removed from the removal regions are stacked on top of one another in the deposit elements in each case in a sequence that corresponds to a layering sequence of the blanks for constructing the workpiece layer-by-layer, and wherein the blanks for a workpiece that are stacked in the deposit elements are successively removed individually from the deposit elements in a sequence which is reversed with respect to the layering sequence of the blanks for constructing the workpiece layer-by-layer; stacking the blanks on top of one another in a storage element; successively removing the blanks from the storage element in the layering sequence of the blanks for constructing the workpiece layer-by-layer; and inserting the blanks into a mould for producing the workpiece.",
    "2. The method according to claim 1, wherein the blanks are removed from the removal regions of the fibre web using at least two grippers and are stacked on top of one another in at least two deposit elements per removal region.",
    "3. The method according to claim 2, wherein the blanks are stacked on top of one another in a predefined position in the deposit elements and in the storage element.",
    "4. The method according to claim 3, wherein at least some of the blanks are turned prior to stacking to improve stackability.",
    "5. The method according to claim 2, wherein at least some of the blanks are turned prior to stacking to improve stackability.",
    "6. The method according to claim 1, wherein the blanks are stacked on top of one another in a predefined position in the deposit elements and in the storage element.",
    "7. The method according to claim 6, wherein at least some of the blanks are turned prior to stacking to improve stackability.",
    "8. The method according to claim 1, wherein at least some of the blanks are turned prior to stacking to improve stackability."
  ],
  "description_excerpt": "The system described herein relates to providing blanks from a fibre web in a sequence predefined for a layer-by-layer construction of a workpiece.\n\nComplex workpieces can be produced from appropriately formed, preferably pre-impregnated or thermoplastic fibre webs by inserting corresponding blanks from such fibre webs into moulds and, depending on the design, optionally curing the workpieces under pressure. The layer-by-layer construction of the workpiece from individual different blanks requires the provision of these blanks in a sequence determined by the layer-by-layer construction of the workpiece to be produced. However, the layer-by-layer sequence cannot be taken into consideration when distributing the blanks over the surface of the fibre web, taking into account a minimum amount of waste. This means that the blanks, which are to be available in an order determined by the layer-by-layer construction of the workpiece, are distributed in an unordered manner over the fibre web surface with regard to the layer-by-layer sequence (DE 20 2007 006 528 U1). The individual blanks must therefore be lifted out of the fibre web with the aid of appropriate handling devices and either temporarily stored on at least one deposit table or directly fed to a lay-up station to form a moulded body.",
  "cpc": [
    "B29C 70/38",
    "B29B 11/16",
    "B29C 70/00",
    "B29C 70/542",
    "B29K 2105/256",
    "B33Y 10/00",
    "B33Y 40/10",
    "B65D 85/62",
    "B65G 47/90"
  ],
  "ipc": [
    "B29C 70/38",
    "B29C 70/54",
    "B29K 105/00",
    "B33Y 10/00",
    "B33Y 40/10",
    "B65D 85/62"
  ],
  "assignees": [
    "GFM GmbH"
  ],
  "inventors": [
    "Harald Dietachmayr"
  ],
  "filing_date": "2021-06-18",
  "publication_date": "2024-11-05",
  "grant_date": "2024-11-05",
  "priority_date": "2020-07-08",
  "application_number": "US-202117925036-A",
  "family_id": "76695440",
  "cited_by_count": 0,
  "citations": [
    "US4666546A",
    "EP0511937A1",
    "DE202007006528U1",
    "CH704406A1",
    "WO2012104174A1",
    "US20130306233A1",
    "DE102012006032A1",
    "US20130306228A1",
    "DE102014223982B3",
    "US10695991B2",
    "US20160368226A1",
    "US20200215579A1"
  ]
}

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